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The aim of the present article is to study the different phenomena which are at the basis of the consolidation of commingled thermoplastic semi‐pregs made of amorphous polyester fibers and E‐glass reinforcement. The evolution of the void fraction during the consolidation of the composite was monitored by a dynamometer, equipped with parallel plates and a forced convection oven. Different physical changes were associated to the consolidation temperature. Scanning electron microscopy (SEM) and thermomecahnical analysis (TMA) showed that at low temperature, matrix fiber deformation and sintering are responsible of the initial void reduction. At a temperature higher than the onset of the flow region, reinforcement impregnation is responsible of the further void reduction. Dimensionless analysis confirmed that at lower temperatures, corresponding to higher viscosities, consolidation due to viscous flow of the polymer matrix is negligible compared to consolidation due to sintering of matrix fibers. The results indicate that the Darcy law can efficiently represent the consolidation during the microscale impregnation of the reinforcement, but cannot account for the initial stages of consolidation. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers

Laser ablation technique is employed in order to generate polydimethylsiloxane (PDMS)/Ag NPs in situ, starting from a silver target in a solution of PDMS prepolymer and toluene. The produced surfactant-free nanoparticles are characterized by high resolution transmission electron microscopy (HRTEM) and scanning TEM-high angle annular dark field (STEM-HAADF) imaging modes, showing the majority of them to be of the order of 4 nm in diameter with a small percentage of larger Ag-AgCl multidomain NPs, embedded into a PDMS matrix. Low concentrations of carbon onion-like nanoparticles or larger fibers are also formed in the toluene-PDMS prepolymer solution. In accordance with this, UV-vis spectra shows no peak from silver NPs; their small size and their coverage by the PDMS matrix suppresses the signal of surface plasmon absorption. Inductively coupled plasma measurements reveal that the concentration of silver in the polymer is characteristically low, ~0.001% by weight. The electrical properties of the PDMS nanocomposite films are modified, with current versus voltage (I-V) measurements showing a low current of up to a few tenths of a pA at 5 V. The surface resistivity of the films is found to be up to ~10(10) Ω/sq. Under pressure (e.g. stress) applied by a dynamic mechanical analyzer (DMA), the I-V measurements demonstrate the current decreasing during the elastic deformation, and increasing during the plastic deformation.

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