Flexible films of vermiculite have been prepared from aqueous suspensions after swelling by cation exchange and mechanical delamination. Two different swelling cations, lithium and butylammonium, have been investigated. The degree of swelling and delamination during the suspension preparation was characterized by the percentage of water reabsorbed by dried clays and the adsorption of methylene blue. The vermiculite saturated with lithium ions is more easily delaminated but contains more water than those saturated with butylammonium. Good quality coherent flexible films could be prepared from both the lithium and butylammonium exchanged vermiculites but the high percentage of water found in the films has a detrimental effect on their dielectric properties. To reduce the amount of water in the exchanged vermiculites a second ion exchange with potassium, a less hydratable cation, was investigated. Films prepared after exchange with potassium showed significant improvements in their dielectric properties, with a dielectric constant e around 10 and a dissipation factor tan d around 0.06 at 25 ± C and a frequency of 1 kHz.

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