Large-aperture laser-resistant mirrors are required for the construction of the National Ignition Facility, a 1.8 MJ laser. In order to fabricate the 1408 mirrors, a development program was started in 1994 to improve coating quality, manufacturing rate, and lower unit cost. New technologies and metrology tools were scaled to meter size for facilitization in 1999 at Spectra-Physics and the Laboratory of Laser Energetics at the University of Rochester. Pilot production, to fabricate 5-10% of each component, commenced in 2001 and full production rates were achieved in 2002. Coating production will be completed in 2008 with the coating of 460 m 2 of high-damage-threshold precision coatings on 100 tons of BK7 glass with yields exceeding 90%.

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We have developed and are continuing to refine semi-automated technology for the detection and inspection of surface and bulk defects and damage in large laser optics Different manifestations of the DAMOCLES system (Damage and Artifact Mapping Of Coherent-Laser-Exposed Substrates) provide an effective and economical means of being able to detect, map and characterize surface and bulk defects which may become precursors of massive damage in optics when subjected to high-fluence laser irradiation Subsequent morphology and evolution of damage due to laser irradiation can be tracked efficiently The strength of the Damocles system is that it allows for immediate visual observation of defects in an entii optic, which can range up to l-meter dimensions, while also being able to provide digital map and magnified images of the defects with resolutions better than 5 pm,

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