Heterogeneous Ziegler-Natta and Phillips-type olefin polymerization catalysts have the monopoly of isotactic polypropylene production and a large share in the market of high density polyethylene, respectively. Their high industrial impact and the relatively mild conditions under which they work explain why both catalysts have been the subject of an intense research. The industrially adopted strategy to improve catalyst's formulation is still based on a trial-and-error procedure; however, a rational design of new and more efficient catalysts (which is the key to produce polyolefins having a specific architecture) necessarily implies to achieve a detailed understanding of the structure of the active sites at a molecular level. Herein, it is shown that spectroscopic methods have this potential, especially when several complementary techniques are adopted and coupled with theoretical calculations. This is valid for both Phillips-type and Ziegler-Natta catalysts, because most of the problems encountered in their characterization and understanding are common, although for decades they were not considered to be closely related. The main advantages and disadvantages of several spectroscopies in the investigation of both categories of catalysts are critically analyzed, by discussing many examples taken from the recent literature.

Operando-sensitive spectroscopic techniques were employed for investigating the changes in the molecular structure of the Cr sites in the Cr/SiO Phillips catalyst during ethylene polymerization. Practically, the most arduous barrier to be overcome was the separation of the chromates reduction carried out by ethylene from the subsequent polymerization. By carefully tuning the experimental parameters we succeeded in observing these two events separately. We found that the sites involved in ethylene polymerization are mainly divalent Cr ions in a 6-fold coordination, in interaction with the oxygenated byproduct (mostly methylformate, generated from the disproportionation of two formaldehyde molecules). Unreduced Cr species are also present during ethylene polymerization as well as reduced Cr species (either Cr or Cr) acting as spectators. Our results challenge the old vision of "naked" chromium species (i.e., low coordinated) as the active sites and attribute a fundamental role to external (and flexible) oxygenated ligands that resemble the ancillary ligands in homogeneous polymerization catalysis.

In this work, we summarize and critically compare some of the experimental results recently published on the Phillips catalyst, in the attempt to make the point on a few particularly debated questions that have recently animated the specialized literature; in particular, we discuss the structure of the active chromium sites and how ethylene polymerization initiates on them. The data collected in this article unequivocally demonstrate that the structural and electronic properties of the chromium sites strongly depend on the strain of the silica surface, which in turns is affected by both the activation treatment and the chromium loading. This explains, at least partially, the differences of results obtained in different research groups. Another fundamental message is the need of applying the largest possible set of characterization methods, including theoretical calculation on large and flexible models. Our final purpose (and hope) is to promote a positive and constructing discussion on this catalyst, as a premise to create a solid scientific base useful to both the young researchers approaching this field and the industrial researchers who daily work with it.