This article reviews different methodologies for
the fabrication of monolithic ceramic components possessing
multiscale porosity, i.e., with pores ranging from a few
nanometers to several hundred microns. Two main strategies
have been discussed: (a) the assembling of micro/
mesoporous materials into components possessing also
macropores; (b) the addition of micro/mesoporosity to
macroporous, cellular monoliths. Both routes include onepot
and multi-step processing routes, and yield components
with different properties in terms, for instance, of specific
surface area values, mechanical strength, and permeability
to fluids. The wide range of processing approaches available
enable the fabrication of components with very varied
morphology, suitable for a variety of industrial applications
The presence of FeCl2 catalyst enabled the growth of onedimensional
nanostructures directly during the pyrolysis of
highly porous monoliths, produced from a polysiloxane preceramic
polymer with the aid of a gas-generating porogen. Either
silicon nitride or silicon carbide nanowires were formed, with a
length of several micrometers, depending on the processing atmosphere.
Increasing the pyrolysis temperature caused an increase
in the length and the amount of nanostructures produced.
The remaining matrix consisted of an incompletely crystallized
Si–O–C phase, containing SiC crystals and either graphitic (N2
pyrolysis) or amorphous carbon (Ar pyrolysis). X-ray diffraction
data and high-resolution transmission electron microscopy
investigations combined with electron energy loss and energydispersive
X-ray spectroscopy methods enabled to ascertain the
growth mechanisms for the nanowires, which depended on the
pyrolysis atmosphere (gas phase reaction for N2 pyrolysis;
vapor–liquid–solid for Ar pyrolysis)
Via catalyst-assisted pyrolysis, Si3N4 and SiC nanowires were
produced on the cell walls of polymer-derived ceramic foams.
The pyrolysis atmosphere and temperature were the main
parameters affecting their development: silicon nitride singlecrystal
nanowires formed under nitrogen, while silicon carbide
ones were produced under argon, and their amount increased
with the increasing pyrolysis temperature. Brunauer–Emmett–
Teller analysis showed that the presence of the nanowires
afforded high specific surface area (SSA) values to the
macroporous ceramic foams, ranging from 10 to 110 m2/g.
Co-containing samples developed higher SSA values, especially
after pyrolysis at 14001C in N2, than samples containing Fe
as a catalyst. The differences were explained in terms of
morphology (diameter and assemblage), which depended on
the processing conditions and the catalyst type (Co or Fe)
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