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Basically, roller burnishing process is one of the surface finishing processes. In this process, a hard and highly polished roller will be pressed against a rotating specimen, this causes plastic flow on specimen surface from the peaks of surface irregularities into the valleys, which results in a reduction in the surface roughness considerably. This is a type of cold working whichalso results in improvementof micro-hardness, refinement of microstructure on the surface of the specimen under consideration. This work aims to understand the versatility of roller burnishing processand to understand the effect of the number of burnishing passes to enhance surface properties. Surfaceroughness, electrical conductivityand microhardness were studied in the present work. Experimental work was done on aluminium AA7075-T6 alloy. The parameters under which the burnishing was done were burnishing force, spindle feed and speed and are kept constant in the present work.

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