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This work emphasize on utilization of fly ash in to novel aluminium alloy (Al-2024). The Al-2024 alloy and composites (≈10%flyash) prepared by stir casting technique. The composites is cold forged and identified properties (mechanical, structural and stress distribution in component). Upset tests at room temperature, during the deformation process, provide representative behaviour. The metallographic structure of alloy revelled dendritic and composites shows fine spherical prime segment split and regularly dispersed intermetallic compounds. The stress intensity and distribution of temperature were examined in depth at different input combinations. Compression tests were conducted on Ø 12 mm cylindrical specimens at an H/D ratio of 1.0 and 1.5 for alloy and fly ash composites (2, 6 and 10 wt %). In determining the forging load, the upset ratio defined as the mainly important factor. The strain in composites increased with increasing % of reduction in size and decreased with % of fly ash.

GSM (SMS) Controlled AC Motor is automatic control system which capable of receiving a set of command instructions in the form of Short message service(SMS) and performs the necessary actions like Start, Stop and speed control. We have used a dedicated modem/mobile at the receiver module i.e. with the model itself and send the commands using SMS service as per the required actions. The GSM modem which is dedicated at the motor driver is interfaced with an intellectual device called Micro controller so that it takes the responsibility of reading the received commands in the form of SMS from the mobile unit and perform the corresponding predefined tasks such as motor start, stop, motor direction and speed control at different levels. The utilization of GSM modem in this project as it ubiquity standard which enables subscribers to use their phones in many parts of the world, and make international roaming very common between mobile phone operators. This system is extremely handy and convenient to operate at any place for controlling the speed and direction of motor.