Traditionally, burr problems had been considered unavoidable so that most efforts had been made on removal of the burr as a post process. Nowadays, a trend of manufacturing is an integration of the whole production flow from design to end product. Manufacturing problem issues are handled in various stages even from design stage. Therefore, the methods of describing the burr are getting much attention in recent years for the systematic approach to resolve the burr problem at various manufacturing stages. The main objective of this paper is to explore the basic concepts of MADM methods. In this study, five parameters namely speed, feed, drill size, drill geometry such as point angle and clearance angle were identified to influence more on burr formation during drilling. L 18 orthogonal array was selected and experiments were conducted as per Taguchi experimental plan for Aluminium alloy of 2014, 6061, 5035 and 7075 series. The experiment performed on a CNC Machining center with HSS twist drills. The burr size such as height and thickness were measured on exit of each hole. An optimal combination of process parameters was obtained to minimize the burr size via grey relational analysis. The output from grey based-Taguchi method fed as input to IJM&P
Many torque carrying members have circular sections such as shafts. However, there are certain structural members like automotive chasis frames, cross members and machine frames which are often subjected to twisting loads and their cross sections are non-circular. Several methods were developed to analyze such sections such as Saint Venant's semi inverse method, Prandtl's elastic membrane analogy...etc. In this paper, the second order partial differential stress function equation for non-circular torsional members is applied on a rectangular section for different b/h (height /width of section) values and the solutions for maximum torsional shear stress are found by employing second order finite difference method. The results are compared to the results obtained from commercial finite element software (ANSYS version 10 of ANSYS Inc. which is the acronym for Analysis system) and by direct solution of the stress function equation using analytical correlations available for rectangular sections. The results obtained by different approaches are in close congruence with a percentage deviation of only 3.22. It is observed that, in implementing second order finite difference scheme, the error in estimating stress is proportional to S 2. Where "S" is the grid size.
The efficiency of sequential linear programming technique in optimizing nonlinear constrained structural optimization problems is studied in this paper considering tripod truss structure as a case study. The problem is formulated for minimum weight considering
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