Plastic deformation that occurs in a heavy slab during plane-strain rolling was investigated by the finite element analysis. A cylindrical pore was assumed to be located along the transverse direction of a slab. The effective strain was found to be the largest at the sub-surface layer and the smallest at the middle layer, where the shear strain developed the least. Pore closure was most difficult at the middle layer. This is where hydrostatic stress in addition to effective strain developed the least. Rolling torques, rolling forces and pressure distributions at the roll/slab interface were investigated as well, under various conditions.
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