In order to do research on dynamic characteristics of auger miner’s working mechanism, three-dimensional entity model was built by software Pro/E, some components of working mechanism were made flexible and corresponding Modal Neutral Files were created by software ANSYS. Through the date exchange among Pro/E, ANSYS and ADAMS, dynamical simulation model of working mechanism was built in ADAMS environment. ADAMS/vibration, a plugin in ADAMS, can solve the dynamical simulation model and obtain dynamic characteristics of working mechanism. The establishment of the model can lay the foundation for the research on dynamic characteristics of working mechanism. The resolved results of the model can provide reference for structural design and performance improvements of working mechanism.
Auger mining machine which is used in thin coal seam gets coal by drilling. Its drilling distance always is dozens of meters. Because of the long Drilling distance, the deflection of the drilling tool was produced by deviating force . In order to improve auger mining machine’s preventing deflection character and scope of application, the research on preventing deflection mechanism of auger mining machine combining theoretical analysis and experimental research was carried out on the basis of a simplified drilling tool structure. The studies we have performed showed that: increasing the drilling assembly bending rigidity or the drill pipe weight can prevent deflection; reducing the distance between the drilling stabilizer and drill is another method to reduce amount of deflection.
The difference of forcing status between coal and gangue in the process of impact was a fundamental problem in separation of them. In order to finding out forcing status of coal and gangue, the impact process was emulated by finite element software. The variation curves of contact force, the time-course curves of stress and pressure at different locations on material and board hammer were gained. The simulation results showed that for the different material properties, stress and pressure variation of coal were less than gangue, and the impact point in board hammer has the worst forcing status.
A new manufacturing technology, external grind-hardening, is put forward and orthogonal tests are carried out with 3-level 3-factor aimming at 40Cr steel and 45 steel. A certain depth of Martensite layer is found on the hardened surfaces of both materials by metallographic observation and the hardness values meet the design requirement, which demonstrates the practicability of the new technology. Orthogonal analysis is proceeded successively for the acquirements of influencing pattern and significance of factors, and comparative study is carried on the hardening effect and feature for the both materials.
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