In the application of on-board chargers, LLC resonant converters need to work in multiple operating modes to achieve wide-range output requirements. For the most commonly used single-phase and three-phase LLC topologies, the time domain expressions of all possible operating modes are introduced to predict voltage and current behaviors. Based on the mode analysis, the 6-element boundary gain design method is proposed to design a wide gain range LLC resonant converter. The resonant current is used as the basis for ZVS judgment and the transformation trend of ZVS in the full operating range is given. Through reasonable distribution of the boost region and the buck region, the resonant devices can be designed more appropriately to achieve lower conduction loss and higher efficiency. Finally, the prototypes of 3.3kW and 6.6 kW are built to verify the theoretical analysis of the method in single-phase LLC and three-phase LLC. INDEX TERMS LLC resonant converter, Zero-voltage switching, wide range output, battery charger, electric vehicle.
High efficiency, high power density and wide output voltage are required for on-board charger (OBC) applications. LLC resonant converter has the advantage of achieving zero-voltage switching for variable frequency and different load conditions. Compared with conventional fundamental harmonic approximation method, operation-mode analysis based on the time domain model provides an accurate description of resonant current, voltage and DC gain. In this study, the efficiencyoriented modified method is proposed based on the operation-mode analysis. The converter inductance ratio, characteristic impedance and transformer turns ratio are optimised and both-side soft switching can be achieved in the high output voltage region. Conduction loss can be minimised by optimising resonant parameters. Finally, a high-efficiency design method is proposed and validated through experiments on a 3.3 kW prototype applied in OBC. The prototype of the LLC resonant converter has been tested for dynamic charging voltage (230-430 V) with a peak efficiency value of 98.5%.
Three‐phase interleaved LLC resonant converters are preferably employed to realize high efficiency and high power density in the application of On‐board Charger. The parameter design of LLC resonant converter with wide range output has always been rigorous and difficult. Compared with the common time‐domain model, a high‐accuracy time domain analysis is adopted to analyze the interaction between three phases in detail. This method improves the accuracy of the design results by adding the interaction analysis. According to the operation mode analysis, transformer's turn ratio, resonant inductor, magnetic inductor and resonant capacitor are optimized based on the design principle of minimizing the conduction loss. Finally, the modified efficiency‐oriented optimal method of wide output range LLC resonant converter is proposed and its design results is validated by a 6.6 kW prototype. The efficiency of the design using proposed method is significantly improved than the results of the common time‐domain model.
Optimization of laser output parameters vs. f-to-2f beating signals can be mutually contradicting, when an octave-spanning supercontinuum is employed for f-to-2f measurements. We show that resonant dispersive waves will solve this issue, thanks to their frequency stability against changes in laser power and chirping.
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