No abstract

To conduct the ultrasonic weld inspection of polyethylene pipes, it is necessary to use low-frequency transducers due to the high sound energy attenuation of polyethylene. However, one of the challenges in this process is that the blind zone of the ultrasonic transducer may cover a part of the workpiece being tested. This leads to a situation where if a defect appears near the surface of the workpiece, its signal will be buried by the blind zone signal. This hinders the early identification of defects, which is not favorable in such a scenario. To address this issue, we propose a new approach to detect and locate the near-surface defects. We begin by performing a synchro-squeezing transform on the original A-scan signal to obtain an accurate time-frequency distribution. While successful in detecting and localizing near-surface defects, the method alone fails to identify the specific type of defect directly: a limitation shared with other signal processing methods. Thus, an effective and lightweight defect identification model was established that combines depth-wise separable convolution and an attention mechanism. Finally, the performance of the proposed model was compared and visually analyzed with other models. This paper successfully achieves the detection, localization, and identification of near-surface defects through the synchro-squeezing transform and the defect identification model. The results show that our model can identify both general and near-surface defects with an accuracy of 99.50% while having a model size of only 1.14 MB.