PDC (polycrystalline diamond compact) bit is the key equipment for drilling holes inside the rock in oil and mining industry. Inspired by the shape and structure of Capra sibirica horn, a bionic lateral PDC reamer bit with variable lateral reaming radius was developed. Side view of Capra sibirica horn was employed for fitting the horn shape curve based on picture processing method. PDC teeth were arranged on the horn shape blade imitating the transverse ridges on the horn to cut the rock material, found with only 30% utilization rate of the total teeth and load concentration of the last tooth. A bionic blade curve evolved from the Capra sibirica horn was defined with geometric method for the lateral reamer bit; the utilization rate of the teeth on the bionic blade curve was improved to 90% with uniformly distributed reaming load. Multigroup simulations were conducted with the finite element method; the effects of bit revolution speed and rotation feed speed of the bionic blade to reaming load were emphatically studied. Concrete sample was reamed indoors from 240 mm to 407 mm in diameter, and the bionic lateral PDC reamer bit was approved by the test result.
In the abandoned mine area with Karst landform in China, soils are few and thin but rocks are common, traditional planting hole diggers are unequal to work in rocks for vegetation restoration. A reamer bit with variable lateral drilling radius was designed based on the PDC (polycrystalline diamond compact) bit technology and metamorphic mechanism. Two lateral camber blades with PDC teeth were installed inside the bit body, a screw mechanism was employed as the actuation and a spatial double triangle mechanism was taken for the transmission. The curve of the camber blade was specially defined thus the reaming load was decentralized to 85.7% teeth on the blade. The kinematics of the lateral reamer bit was analysed, the mapping models from the actuation to the reaming radius and speed were established. Concrete samples were reamed indoors from 240mm to 407mm in diameter, the reaming cutting load and time length were measured and analysed. The lateral reamer bit was approved with the experiment results, this study provided equipment support for digging the planting hole in rocky abandoned mine areas and also expanded the PDC bit application.
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