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Consider a system that is subject to shocks that arrive according to a non homogeneous Poisson process. As the shocks occur, the system has m + 1 failure modes including the following: (i) a non repairable failure (catastrophic) mode that calls for a replacement and (ii) m repairable failure (non catastrophic) modes that are rectified by minimal repairs. In this article, we propose an age-replacement model with minimal repair based on using the natural conjugate prior of Bayesian method. In addition, a safety constraint is considered to control the risk of occurring catastrophic failures in a specified time interval. The minimum-cost replacement policy is studied in terms of its existence and safety constraint. A numerical example is also presented to illustrate the proposed model.