Bleaching is a common modification method widely used in the industrialization of wood dyeing. Bleaching can regulate the color of the wood, and it also has great effects on the subsequent wood dyeing properties. In this work, three woods, Ayous, Linden, and Poplar, were processed by using the NaOH/H2O2/Na2SiO3 bleach pretreatment method. Then, the pretreated wood and untreated wood were stained separately by means of water bath dyeing with three dyestuffs: blue anthraquinone and red and yellow double-azo dyestuffs. The study mainly focused on the effect of the bleach pretreatment on the color control and dyeing properties of the wood by analyzing the color difference, staining rate, and final dyeing rate of the dyed wood. The results were as follows: For the color difference, the L* and h* values showed increasing tends, while the a*, b*, and c* values showed decreasing trends. For the staining rate, Ayous reached an equilibrium staining rate at 3~4 h, but for the others, this was not obvious. For the dyeing rate, red and blue Linden veneers and blue Ayous veneers were similar to the unbleached ones, while the final dyeing rate of the other veneers was less than that of the original wood, and the staining rate of the Ayous red and yellow veneer, Linden yellow veneer, and Poplar veneer was less than that of the original wood. The final dyeing rate of the Ayous red and yellow veneers, Linden yellow veneer, and Poplar red, yellow and blue veneers decreased by 4.54%, 2.91%, 5.45%, 10.75%, 2.66%, and 9.55%, respectively. In general, the bleach pretreatment made the staining color of the material surface uniform. The dyeing rate increased due to the increase of the veneers’ permeability. Thus, the veneers quickly reached the equilibrium staining rate, but the equilibrium staining rate of some test pieces decreased. This work provides scientific support for the dyeing process.
In order to further improve the performance of impregnated paper decorated blockboard (ecological board), high-density fiberboard (HDF) was selected as the equilibrium layer to replace the commonly used poplar veneer. Results showed that the performance of HDF ecological board can be comparable to that of poplar veneer ecological board. It had good appearance quality, and its surface scratch resistance, surface wear resistance, water resistance and mechanical properties met the requirements of National Standard GB/T 34722-2017. The surface cracking resistance of the ecological board prepared with HDF as the equilibrium layer reached the highest level (grade 5), far better than that of the poplar veneer ecological board. This was because HDF was a relatively homogeneous material, and its dry shrinkage in both the transverse direction and along the grain direction was much lower than that of the poplar veneer. This characteristic of HDF made it possible to improve the dimensional stability and bending resistance of blockboard substrates under dry and hot conditions. The formaldehyde emission of the HDF ecological board was higher than that of the poplar veneer ecological board, but it met the formaldehyde emission requirements of indoor materials according to GB 18580-2001.
In this study, a novel strategy inspired by the low melting temperature of a deep eutectic system (DES) was proposed to improve the efficient formation of reconstituted wood-based composites prepared via hot pressing. Hydrogen bond acceptors were used to prepare DES with lignin and hemicelluloses in a wood matrix in situ to achieve this goal. The feasibility and performance mechanism of this method were investigated in depth. Results show that the glass-transition point, T g , of the amorphous components could reduce by more than 30 °C after the formation of DES. The dimensional stability and mechanical performances of the reconstituted wood-based composites were synchronously improved. The uniform bonding structure formed due to the efficient distribution of amorphous components (lignin and hemicelluloses) between the bonded interface driven by low-temperature melting of DES was an important reason for this phenomenon. In addition, the re-condensation of the degradation products of the amorphous components in wood also contributed to this. The consumption of a synthetic adhesive for wood interface bonding will be reduced in this situation. This work created a revolutionary approach for the preparation of green wood-based composites.
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