A facile biomimetic method was developed to enhance the interfacial interaction in polymer-layered silicate nanocomposites. By mimicking mussel adhesive proteins, a monolayer of polydopamine was constructed on clay surface by a controllable coating method. The modified clay (D-clay) was incorporated into an epoxy resin, it is found that the strong interfacial interactions brought by the polydopamine benefits not only the dispersion of the D-clay in the epoxy but also the effective interfacial stress transfer, leading to greatly improved thermomechanical properties at very low inorganic loadings. Rheological and infrared spectroscopic studies show that the interfacial interactions between the D-clay and epoxy are dominated by the hydrogen bonds between the catechol-enriched polydopamine and the epoxy.

Dopamine-modified clay (D-clay) was successfully dispersed into polyether polyurethane (PU) by solvent blending. It is found that the incorporation of D-clay into PU gives rise to significant improvements in mechanical properties, including initial modulus, tensile strength, and ultimate elongation, at a very low clay loading. The large reinforcement could be attributed to the hydrogen bonds between the hard segments of PU and stiff D-clay layers that lead to more effective interfacial stress transfer between the polymer and D-clay. Besides, the interactions between D-clay and PU are also stronger than those between Cloisite 30B organoclay and the PU chains. Consequently, at a similar clay loading, the PU/D-clay nanocomposite has much higher storage modulus than the PU/organoclay nanocomposite at elevated temperatures.

Polyurethane nanocomposites incorporated with polydopamine (PDA)-coated graphene sheets (D-Graphene) were fabricated by solution blending. It is found that the interfacial PDA layers not only facilitate the dispersion of the graphene sheets in the polymer matrix, but also strengthen the stress transfer from the polymer matrix to the filler, enhancing tensile and thermo-mechanical properties of the nanocomposites and decreasing the electrical conductivity percolation threshold of the nanocomposites. Furthermore, due to the free-radical scavenger ability of PDA, the nanocomposites also show impressive ultraviolet resistance. Electromagnetic interference (EMI) shielding performance study shows that the PU/ D-Graphene nanocomposite is a promising candidate for light-weight high-performance EMI shielding materials with improved microwave absorption as the dominant EMI shielding mechanism.

Inspired by the radical scavenging function of melanin-like materials and versatile adhesive ability of mussel-adhesion proteins, dopamine-modified clay (D-clay) was successfully incorporated into polypropylene (PP) using an amine-terminated PP oligomer as the compatibilizer. Although the PP/D-clay nanocomposites exhibit intercalated morphology, the incorporation of D-clay greatly improves the thermo-oxidative stability and UV resistance of PP owing to the strong radical scavenging ability of polydopamine (PDA) and large contact area between PP and the PDA coating on clay mineral. Moreover, the reinforcement effect brought by D-clay is fairly significant at very low clay loadings probably owing to the strong interfacial interactions between the layered silicates and the compatibilizer as well as that between the compatibilizer and the PP matrix. The work demonstrates that D-clay is a type of promising nanofiller for thermoplastics used for outdoor applications since it stabilizes and reinforces the polymers simultaneously.

Polydopamine-coated graphene oxide (DGO) films exhibit electrical conductivities of 11,000 S m(-1) and 30,000 S m(-1) upon vacuum annealing at 130 °C and 180 °C, respectively. Conductive poly(vinyl alcohol)/graphene and epoxy/graphene nanocomposites show low percolation thresholds due to the excellent dispersibility of the DGO sheets and their effective in situ reduction.