We used Stille coupling of electron-rich benzo[1,2b:4,5-b′]dithiophene (BDT) presenting conjugated alkylthiophene (T), alkylphenyl (P), or alkylfuran (F) side chains with electrondeficient alkoxy-modified 2,1,3-benzooxadiazole (BO) moieties to obtain a series of two-dimensional, conjugated, D−π−A polymers (PBDTTBO, PBDTPBO, and PBDTFBO). The side chains of the BDT units altered the solubility, conformations, and electronic properties of the synthesized conjugated polymers, allowing tuning of their photovoltaic properties when blended with fullerenes. Density functional theory calculations revealed that the presence of these side chain groups on the BDT donor units affected the torsion angles between the side chain groups and the conjugated main chains but resulted in only slightly different energy levels for the highest occupied molecular orbitals for these polymers, consistent with results obtained experimentally using cyclic voltammetry. These polymers displayed excellent thermal stabilities (5 wt % degradation temperatures: >330°C) and broad spectral absorptions (from 450 to 700 nm). Transmission electron microscopy images revealed that the morphologies of active layers comprising these two-dimensional conjugated polymers and the fullerene derivative PC 71 BM did, however, vary substantially depending on the structure of the side chains that affects the solubility of the polymers. As a result, the efficiencies of photovoltaic devices incorporating PBDTFBO, PBDTPBO, or PBDTTBO polymers and PC 71 BM varied greatly, from 3.6 to 5.9%. When using 1-chloronaphthalene (1 vol %) or 1,8-diiodooctane (1 vol %) as an additive for processing the active layer, the power conversion efficiencies (PCEs) of photovoltaic devices incorporating blends of PBDTFBO, PBDTPBO, or PBDTTBO and PC 71 BM (1:2) improved to 5.4, 6.4, and 7.4%, respectively, due to their optimized morphologies, with the PCE of 7.4% being among the highest values reported for conjugated polymers involving BO moieties. Thus, the photovoltaic properties of these conjugated polymers were highly tunable through slight modifications of their side chain structures.

In this study we synthesized a series of solution-processable small molecules comprising 2,2 0 -bithiophene (BTh), terthiophene (TTh), and thiobarbituric acid (TB) units as the central core, p-conjugated spacer, and acceptor end-capping moieties, respectively, but with alkyl side-chains of different lengths presented from their central BTh units (TBTThBTh-H, TBTThBTh-C4, TBTThBTh-C8, TBTThBTh-C12). We then investigated the structure-property relationships of these compounds in terms of their packing behaviors and bulk heterojunction (BHJ) photovoltaic properties. And we found that the packing of these molecules in neat films is critically dependent of their side-chain lengths, as evidenced by the variations in their lamellar structures determined with grazing-incidence wide-angle X-ray scattering (GIWAXS). The power conversion efficiencies (PCEs) of the photovoltaic BHJ devices comprising these small molecules and PC 61 BM exhibited zigzag-shaped variations with respect to the alkyl side-chain lengths, with the PCE of devices incorporating TBTThBTh-H and TBTThBTh-C8 being higher than those of devices incorporating TBTThBTh-C4 and TBTThBTh-C12. Using GIWAXS to probe the molecular packing in the BHJ active layers, we found that the alkyl chain lengths of the small molecules had a large impact on the formation of crystallites in the BHJ films; the molecules with more uniform and shorter alkyl side-chain lengths provide stronger intermolecular interactions, being more favorable for the crystallization of these molecules.

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Two alternating donor-acceptor conjugated polymers, PBTTBO-C13 C11 and PBTTBO-C13 C8 , comprising 5-alkylbenzo[1,2-b:3,4-b':5,6-d'']trithiophene (BTT) as the donor and 4,7-bis(4-dodecylthien-2-yl)benzo[1,2,5]oxadiazole (BO) as the acceptor, with different alkyl side-chain architectures on their BTT units are synthesized, and their bulk heterojunction photovoltaic properties when blended with the fullerene PC71 BM are characterized. Even a slight change in the length of the alkyl chain of the BTT units influences the steric bulk to such a degree that it substantially affects the molecular packing of the polymers and the performance of their photovoltaic devices. The bulkier side chains of the polymer PBTTBO-C13 C11 not only prevent its crystallization, but also suppress its light-absorption coefficient relative to that of PBTTBO-C13 C8 , as evidenced by X-ray diffraction and UV/Vis absorption studies, presumably because of weakened intermolecular interactions. Moreover, the polymer bearing bulkier side chains, PBTTBO-C13 C11 , is less miscible with PC71 BM than PBTTBO-C13 C8 , and this characteristic determines the morphology of their annealed blended films, as shown by TEM studies. The best efficiency is obtained with a device containing an annealed PBTTBO-C13 C8 /PC71 BM (1/2 w/w) active layer that was maintained at 120 °C for 10 min, which shows a power conversion efficiency of 6.2 %, an open-circuit voltage of 0.75 V, a short-circuit current density of 12.6 mA cm(-2) , and a fill factor of 66 %.