Microcellular foams in polypropylene containing rubber particles were produced in an injection molding process. The foams are generated because of the thermodynamic instability and are controlled by formation process. The effect of processing parameters on microcellular foaming was investigated in the injection molding process. Injection speed and pressure are less important factors but packing pressure plays an important role in controlling the foam density. A critical packing pressure, about 5 × 106 Pa, was found to generate microcellular foams in our polypropylene material system. Rubber particles inside the polypropylene seem to stabilize the microcellular foams.
A series of screws were evaluated with regard to their ability to convey two Newtonian fluids with nominal viscosity of 1000 Pa* s at room temperature. Screws with helix angles of 7, 17, 30 and 45 degrees were constructed with a diameter of 50 mm. Screws at several of the angles also had three flight depths. The extruder-screw pump was constructed so that both the screw and barrel could be rotated independently. We will present the data for the screw rotation of 11 screws. The results strongly suggest that the pumping, volumetric output per revolution, of the screw and the barrel are the same regardless of the screw flight height which had a maximum value of about 0.8 thus leaving the core at only 0.2 the barrel diameter. Since pressure back flow is a function of the first power of the flight with and the cube of the flight height, the measured outputs had to be corrected for this in order to calculate the actual screw forwarding ability.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.