Subnanometric metal species (single atoms and clusters) have been demonstrated to be unique compared to their nanoparticulate counterparts. However, the poor stabilization of subnanometric metal species towards sintering at high temperature (>500 o C) under oxidative or reductive reaction conditions limits their catalytic application. Zeolites can serve as an ideal support to stabilize subnanometric metal catalysts, but it is challenging to localize subnanometric metal species on specific sites and modulate their reactivity. We have achieved a very high preference for localization of highly stable subnanometric Pt and Pt-Sn clusters in the sinusoidal channels of purely siliceous MFI zeolite, as revealed by atomically resolved electron microscopy combining high-angle annular dark-field and integrated differential phase contrast imaging techniques. These catalysts show very high stability, selectivity, and activity for the industrially important dehydrogenation of propane to form propylene. This stabilization strategy could be extended to other crystalline porous materials.
Modulating the structures of subnanometric metal clusters at the atomic level is a great synthetic and characterization challenge in catalysis. Here we show how the catalytic properties of subnanometric Pt clusters (0.5-0.6 nm) confined in the sinusoidal 10R channels of purely siliceous MFI zeolite modulate upon introduction of partially reduced Sn species that interact with the noble metal at the metal/support interface. The low mobility of Sn in H2 over an extended period of time (>6 h) even at high temperatures (e.g. 600 ⁰C), which is determined by only a few additional Sn atoms added to the Pt clusters. Such structural features, which are not immediately visible by conventional characterization techniques and can be laid out after combination of in situ EXAFS, HAADF-STEM and CO-IR data, is key to provide one-order of magnitude lower deactivation rate in the propane dehydrogenation reaction while maintaining high intrinsic (initial) catalytic activity.
Pt foil a12 2.763 ± 0
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