Microflow technology, i.e., the use of microfluidic devices for continuous flow synthesis, represents a highly useful and increasingly popular method in organic chemistry. Recently, also an increasing number of polymer synthesis protocols attain benefit from this technique. In particular, the control of highly exothermic, fast polymerization reactions can be improved due to the excellent heat and mass transfer within the small dimensions of the microreactors. Continuous flow setups with different micromixer geometries and flow patterns are currently used for the preparation of a variety of macromolecular architectures by ionic and (controlled) radical polymerization techniques. This Perspectives reviews recent developments in synthetic strategies and reactor design for the homogeneous synthesis of polymers in microflow systems and emphasizes future challenges and promise for applications. Polymer synthesis by radical, anionic, cationic, and coordinative polymerization is considered as well as different polymer topologies generated (linear, branched, and dendritic architectures).

Viscoelastic properties of linear, hydroxyl-functional polymers are only little understood with respect to the effect of functional group interactions. Melt rheology and thermal phase transitions of linear polyethers (polyglycerol, linPG-OH) and their methylated analogues (linPG-OMe) in a broad molecular weight range (M n = 1–100 kg/mol) with low polydispersities (PDI) have been investigated as a general model for hydroxyl-functional polymers with respect to their functionality and hydrogen bond interactions. We provide detailed insight into the rheodynamics of nonentangled and well-entangled polyethers bearing one functional group per monomer unit. Booij–Palmen plots (BBP) revealed failure of the time–temperature superposition principle (TTS) for both types of polymers in the segmental relaxation region, while TTS holds in the terminal relaxation region. The characteristic modulus of linPG-OMe derived from the BBP clearly reflects the transition from the nonentangled to the fully entangled state with increasing molecular weight. Quantitative analysis of these data allows for different estimates of the entanglement molecular weight, which is approximately 14 kg/mol. In case of linPG-OH a lower apparent entanglement molecular weight (8 kg/mol) leads to estimated 36 entanglement interactions in a cube of 10 nm edge length together with 47 association sites in the same volume. This can be determined from the molecular-weight-independent plateau modulus only, which is significantly lower than for linPG-OMe. This is explained as a consequence of the overlay of an entanglement network and an association network created by hydrogen bonding of the OH groups with themselves and with the ether linkages.

We describe the synthesis of water-soluble diblock and miktoarm star polymers consisting of poly(vinylferrocene) (PVFc) and poly(ethylene oxide) (PEO) blocks. First, end-functionalized poly(vinylferrocene) was generated by end-capping the living carbanionic PVFc chains with benzyl glycidyl ether (BGE) or ethoxy ethyl glycidyl ether (EEGE). Acidic hydrolysis of the EEGE-terminated PVFc partially oxidized the PVFc backbone. However, the dihydroxyl end-functional PVFc was obtained in quantitative yields by hydrogenolysis of the BGE-terminated PVFc. A series of block copolymers and AB2 miktoarm star copolymers was obtained in a second polymerization step, utilizing the respective end-functionalized PVFc as a macroinitiator for the ring-opening polymerization (ROP) of ethylene oxide. All polymers were analyzed in detail, using NMR spectroscopy and size-exclusion chromatography (SEC). Online SEC-viscosimetry as well as MALLS was carried out, confirming the formation of miktoarm structures. Quantitative functionalization and subsequent removal of the acetal and benzyl protective groups, respectively were confirmed by MALDI–ToF mass spectrometry. Molecular weights of the end-functionalized PVFcs range between 1000 and 3600 g mol–1, and block copolymers with 10 000 to 50 000 g mol–1 overall molar masses were synthesized. In addition, the water-soluble block copolymers were investigated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). For characterization of the morphology in aqueous solution, transmission electron microscopy (TEM) was performed, showing micelles and multicompartment micellar structures.

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We describe the synthesis of end-functionalized polystyrenes by living anionic polymerization in a microstructured reactor via termination by acetal-protected functional epoxides. Initiation of styrene polymerization by alkyllithium takes place in a micromixing device with efficient heat and mass transfer properties. A newly developed continuous polymerization−termination sequence enabled quantitative functionalization of the living carbanions by nucleophilic displacement with different, specifically designed glycidyl ethers (ethoxy ethyl glycidyl ether (EEGE), 1,2-isopropylidene glyceryl glycidyl ether (IGG), and trans-2-phenyl-1,3-dioxane glycidyl ether (PDGE)). Upon acidic hydrolysis the end-capped polystyrenes release multiple hydroxyl groups (2−3) at the chain end. Temperature and flow rates have been varied to control molecular weights and to optimize the reaction conditions for maximum polymerization and termination efficiency. The polymers were analyzed in detail using NMR spectroscopy, size exclusion chromatography (SEC), and MALDI-ToF-MS. Molecular weights of the samples prepared ranged between 1800 and 9000 g/mol. For all of the novel termination agents full termination was confirmed by MALDI-ToF MS. The approach presented is applicable for a large variety of monomers that are polymerizable by carbanionic polymerization.