has been published in nal form at http://dx.doi.org/10.1002/we.1508. This article may be used for non-commercial purposes in accordance With Wiley Terms and Conditions for self-archiving. Additional information:Use policyThe full-text may be used and/or reproduced, and given to third parties in any format or medium, without prior permission or charge, for personal research or study, educational, or not-for-prot purposes provided that:• a full bibliographic reference is made to the original source • a link is made to the metadata record in DRO • the full-text is not changed in any way The full-text must not be sold in any format or medium without the formal permission of the copyright holders.Please consult the full DRO policy for further details.
Concerns amongst wind turbine (WT) operators about gearbox reliability arise from complex repair procedures, high replacement costs and long downtimes leading to revenue losses. Therefore, reliable monitoring for the detection, diagnosis and prediction of such faults are of great concerns to the wind industry. Monitoring of WT gearboxes has gained importance as WTs become larger and move to more inaccessible locations. This paper summarizes typical WT gearbox failure modes and reviews supervisory control and data acquisition (SCADA) and condition monitoring system (CMS) approaches for monitoring them. It then presents two up‐to‐date monitoring case studies, from different manufacturers and types of WT, using SCADA and CMS signals.The first case study, applied to SCADA data, starts from basic laws of physics applied to the gearbox to derive robust relationships between temperature, efficiency, rotational speed and power output. The case study then applies an analysis, based on these simple principles, to working WTs using SCADA oil temperature rises to predict gearbox failure.The second case study focuses on CMS data and derives diagnostic information from gearbox vibration amplitudes and oil debris particle counts against energy production from working WTs.The results from the two case studies show how detection, diagnosis and prediction of incipient gearbox failures can be carried out using SCADA and CMS signals for monitoring although each technique has its particular strengths. It is proposed that in the future, the wind industry should consider integrating WT SCADA and CMS data to detect, diagnose and predict gearbox failures.Copyright © 2012 John Wiley & Sons, Ltd.
Reliability is critical to the design, operation, maintenance, and performance assessment and improvement of wind turbines (WTs). This paper systematically reviews publicly available reliability data for both onshore and offshore WTs and investigates the impacts of reliability on the cost of energy. WT failure rates and downtimes, broken down by subassembly, are collated from 18 publicly available databases including over 18 000 WTs, corresponding to over 90 000 turbine‐years. The data are classified based on the types of data collected (failure rate and stop rate) and by onshore and offshore populations. A comprehensive analysis is performed to investigate WT subassembly reliability data variations, identify critical subassemblies, compare onshore and offshore WT reliability, and understand possible sources of uncertainty. Large variations in both failure rates and downtimes are observed, and the skew in failure rate distribution implies that large databases with low failure rates, despite their diverse populations, are less uncertain than more targeted surveys, which are easily skewed by WT type failures. A model is presented to evaluate the levelised cost of energy as a function of WT failure rates and downtimes. A numerical study proves a strong and nonlinear relationship between WT reliability and operation and maintenance expenditure as well as annual energy production. Together with the cost analysis model, the findings can help WT operators identify the optimal degree of reliability improvement to minimise the levelised cost of energy.
Publisher's copyright statement: c 2010 IEEE. Personal use of this material is permitted. However, permission to reprint/republish this material for advertising or promotional purposes or for creating new collective works for resale or redistribution to servers or lists, or to reuse any copyrighted component of this work in other works must be obtained from the IEEE. Additional information:Use policyThe full-text may be used and/or reproduced, and given to third parties in any format or medium, without prior permission or charge, for personal research or study, educational, or not-for-prot purposes provided that:• a full bibliographic reference is made to the original source • a link is made to the metadata record in DRO • the full-text is not changed in any way The full-text must not be sold in any format or medium without the formal permission of the copyright holders.Please consult the full DRO policy for further details. Abstract-With an increasing number of wind turbines being erected offshore, there is a need for cost-effective, predictive, and proactive maintenance. A large fraction of wind turbine downtime is due to bearing failures, particularly in the generator and gearbox. One way of assessing impending problems is to install vibration sensors in key positions on these subassemblies. Such equipment can be costly and requires sophisticated software for analysis of the data. An alternative approach, which does not require extra sensors, is investigated in this paper. This involves monitoring the power output of a variable-speed wind turbine generator and processing the data using a wavelet in order to extract the strength of particular frequency components, characteristic of faults. This has been done for doubly fed induction generators (DFIGs), commonly used in modern variable-speed wind turbines. The technique is first validated on a test rig under controlled fault conditions and then is applied to two operational wind turbine DFIGs where generator shaft misalignment was detected. For one of these turbines, the technique detected a problem 3 months before a bearing failure was recorded.
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