Microwave-assisted organic chemistry is reviewed in the context of the methods employed. A range of technical difficulties indicated that specifically designed reactors were required. Hence, the CSIRO continuous microwave reactor (CMR) and microwave batch reactor (MBR) were developed for organic synthesis. On the laboratory scale, they operated at temperatures (pressures) up to 200°C (1400 kPa) and 260°C (10 MPa), respectively. Advantages and applications of the units are discussed, along with safety issues. Features include the capability for rapid, controlled heating and cooling of reaction mixtures, and elimination of wall effects. Concurrent heating and cooling, and differential heating were unique methodologies introduced to organic synthesis through the MBR. Applications of the microwave reactors for optimizing high-temperature preparations, e.g, the Willgerodt reaction and the Fischer indole synthesis, were demonstrated. Water was a useful pseudo-organic solvent, applicable to environmentally benign synthetic chemistry.
Preparative organic synthesis was investigated in aqueous media at temperatures up to 300 degrees C. Experiments were conducted with a recently disclosed pressurized microwave batch reactor (MBR) or in conventionally heated autoclaves. Thirty-six examples are presented. Among these, methods were developed for a Fischer synthesis, an intramolecular aldol condensation that was scaled up, decarboxylation of indole-2-carboxylic acid, Rupe rearrangement of 1-ethynyl-1-cyclohexanol, isomerization of carvone to carvacrol, and conversion of phenylacetylene to acetophenone. The applicability of high-temperature water was also demonstrated for biomimetic processes important in food, flavor, and aroma chemistry and for tandem reactions such as formation of 2-methyl-2,3-dihydrobenzofuran from allyl phenyl ether. When addition of acid or base was necessary, less agent was usually required for high-temperature processes than for those at and below boiling, and the reactions often proceeded more selectively. In some instances the requirement was orders of magnitude lower, with obvious consequences for safe, economic processing and for lowering costs of effluent disposal. The diversity of reactions indicates that high-temperature aqueous media could play an increasingly important role in the development of new preparative processes.
Continuous and batch microwave reactors were constructed for efficient, "green" synthesis with low-boiling solvents at high temperature in closed vessels. Capabilities for rapid heating and cooling, concurrent heating and cooling, and differential heating facilitated novel chemical reactions and processes. Commercial microwave systems based on these developments are available. Times required for conventional reactions typically are decreased by 2-3 orders of magnitude. Green processes also have resulted through use of less or no catalyst, readily recyclable solvents, or media and yields that are often higher than normal. Complementary interactive software for calculating optimal conditions was developed.
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