This review focuses on recent progress made using well-defined molecular chromium complexes that, upon suitable activation, can catalyze the tri-, tetra, oligo-and/or polymerization of ethylene. In particular, emphasis will be placed on the tuning of the performance characteristics of these homogeneous catalysts through structural modifications made to the multidentate ligand manifold (e.g., donor atoms, charge, backbone and strain) and the effects these changes have on the resulting ethylene derivatives. While the ability of these catalysts to mediate the formation of high molecular weight linear polyethylene continues to see many developments, their capacity to form polyethylene waxes and oligomers has witnessed some major advances. Moreover, the impressive selectivity of some chromium systems to generate commercially important 1-hexene and more recently 1-octene has seen the implementation of this technology at the industrial level. The types of precatalysts to be discussed will be divided broadly on the basis of their ability to generate either polymers/oligomers or short chain αolefins; the effects of co-catalyst and reaction conditions (e.g., temperature, pressure, solvent) on catalytic activity and selectivity, will be also developed. In addition, current proposals as to the mechanistic details displayed by these versatile chromium catalysts will be highlighted.
Five examples of α,α'-bis(arylimino)-2,3:5,6-bis(pentamethylene)pyridyl-chromium(iii) chlorides (aryl = 2,6-MePh Cr1, 2,6-EtPh Cr2, 2,6-i-PrPh Cr3, 2,4,6-MePh Cr4, 2,6-Et-4-MePh Cr5) have been synthesized by the one-pot template reaction of α,α'-dioxo-2,3:5,6-bis(pentamethylene)pyridine, CrCl·6HO and the corresponding aniline. The molecular structures of Cr1 and Cr4 reveal distorted octahedral geometries with the N,N,N-ligand adopting a mer-configuration. On activation with an aluminium alkyl co-catalyst, Cr1-Cr5 exhibited high catalytic activities in ethylene polymerization and showed outstanding thermal stability operating effectively at 80 °C with activities up to 1.49 × 10 g of PE (mol of Cr) h. Significantly, the nature of the co-catalyst employed had a dramatic effect on the molecular weight of the polymeric material obtained. For example, using diethylaluminium chloride (EtAlCl) in combination with Cr4 gave high density/high molecular weight polyethylene with broad molecular weight distributions (30.9-39.3). By contrast, using modified methylaluminoxane (MMAO), strictly linear polyethylene waxes of lower molecular weight and narrow molecular weight distribution (1.6-2.0) were obtained with vinyl end-groups.
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