As one of the most important thermoplastic elastomer materials, the application of styrene ethylene butylene styrene (SEBS) in selective laser sintering (SLS) has not been reported. In this study, SEBS and polypropylene (PP) are blended and then pulverized at low temperatures. We find that SEBS with high molecular weight and styrene segment content is difficult to melt and flow under laser irradiation, which is not suitable for SLS 3D printing. SEBS with low molecular weight can be printed, and its tensile properties can reach 2.1Mpa and 134% elongation at break. We test the enhanced absorption effect of two different infrared absorbers and find that graphene (GE) can enhance absorption mainly rely on its special structure to increase the optical path of the laser. The absorption enhancement effect of each enhancer rises first and then decreases. 0.4‰ addition of GE can bring 22.5% enhancement. With the enhancement of GE, we get a product of 2.8 MPa tensile strength and 176% elongation at break.
The two‐stage curing approach is one of the promising strategies to achieve the 3D printing of high‐performance elastomers. Herein, a novel resin formulation that is composed of a photocurable acrylic resin and a mixture of thermocurable isocyanate oligomer/diamine is evaluated by digital light processing technology. Such resin possesses a satisfying viscosity for printing, especially at ambient temperature. For first curing stage, that is, photocurable stage, precisely architectural components with the required shape can be fabricated by a free‐radical photopolymerization. Methyl ethyl ketone oxime that serves as a blocking agent, was employed to ensure the stability of isocyanate resin during this stage. Consecutively, a thermally activated deblocking process is carried out and accompanied by isocyanate/diamine copolymerization, which is the second curing stage. An interpenetrating polymer networks structure in designing resin (25 wt% photocurable resin and 75 wt% thermocurable resin) was formed after thermal curing, which is of significance for achieving excellently comprehensive mechanical properties. Contributed by special structures, it is capable of reaching a 4.67 MPa of tensile strength at 100% strain, while yielding favorable tensile strength of 7.51 MPa as well a maximum elongation at break of 745.3%, which is nearly identical to the initial mechanical performances of pure polyurethane elastomer.
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