The
extractive membrane bioreactor (EMBR) system combining a membrane
process and a biological process has been developed to extract and
biodegrade recalcitrant organic pollutants in wastewater. Removal
of the organics such as phenol by EMBR requires an effective membrane
to selectively extract the organic compounds while rejecting water
and other harsh inorganic components. In this work, novel composite
membranes consisting of a highly porous substrate, made by tiered
polyvinylidene fluoride (PVDF) nanofibers with ultrafine nanofibers
on top (61 ± 12 nm in diameter), and a dense polydimethylsiloxane
(PDMS) selective layer have been fabricated. We have investigated
(1) the effect of the pore size of PVDF nanofibrous substrates, (2)
the effect of PDMS preparation method, and (3) the effect of prewetting
agent on the resultant composite membranes’ morphologies, mechanical
properties, and phenol removal performance. Compared with the symmetric
substrate with a nanofiber diameter of 129 ± 13 nm, the tiered
substrate can effectively support a uniform and defect-free PDMS coating.
This is attributed to the smaller surface pore size of the tiered
substrate as a result of its top ultrafine nanofibers. Besides, the
use of partially precross-linked PDMS coating solution with increased
viscosity and 50 wt % glycerol aqueous solution as the prewetting
agent to fill the substrate pores is preferred in order to mitigate
PDMS intrusion. On the basis of the resistance model, the overall
membrane resistance decreases with the decrease of the PDMS intrusion
level, giving rise to a higher overall mass transfer coefficient, k
0, for phenol removal. With the above-mentioned
factors being taken into account, the first PDMS-coated PVDF nanofibrous
composite membrane has been developed to remove phenol with a high k
0 (over 4 times higher than the existing commercial
PDMS tubular membrane) for EMBR. This study provides insights and
guidelines for fabricating highly efficient membranes for organic
removal in the EMBR process.
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