Arrays of phase-locked lasers have been developed for numerous directed-energy applications. Phased-array designs are capable of producing higher beam intensity than similar sized multi-beam emitters, and also allow beam steering and beam profile manipulation. In phased-array designs, individual emitter phases must be controllable, based on suitable feedback. Most current control schemes sample individual emitter phases, such as with an array-wide beam splitter, and compare to a master phase reference. Reliance on a global beam splitter limits scalability to larger array sizes due to lack of design modularity. This paper describes a conceptual design and control scheme that relies only on feedback from the array structure itself. A modular and scalable geometry is based on individual hexagonal frames for each emitter; each frame cell consists of a conventional lens mounted in front of the fiber tip. A rigid phase tap structure physically connects two adjacent emitter frame cells. A target sensor is mounted on top of the phase tap, representing the local alignment datum. Optical sensors measure the relative position of the phase tap and target sensor. The tap senses the exit phase of both emitters relative to the target normal plane, providing information to the phase controller for each emitter. As elements are added to the array, relative local position data between adjacent phase taps allows accurate prediction of the relative global position of emitters across the array, providing additional constraints to the phase controllers. The approach is scalable for target distance and number of emitters without loss of control.
Lasers are commonly used in high-precision measurement and profiling systems. Some laser measurement systems are based on interferometry principles, and others are based on active triangulation, depending on requirements of the application. This paper describes an active triangulation laser measurement system for a specific application wherein the relative position of two fixed, rigid mechanical components is to be measured dynamically with high precision in six degrees of freedom (DOF). Potential applications include optical systems with feedback to control for mechanical vibration, such as target acquisition devices with multiple focal planes. The method uses an array of several laser emitters mounted on one component. The lasers are directed at a reflective surface on the second component. The reflective surface consists of a piecewise-planar pattern such as a pyramid, or more generally a curved reflective surface such as a hyperbolic paraboloid. The reflected spots are sensed at 2dimensional photodiode arrays on the emitter component. Changes in the relative position of the emitter component and reflective surface will shift the location of the reflected spots within photodiode arrays. Relative motion in any degree of freedom produces independent shifts in the reflected spot locations, allowing full six-DOF relative position determination between the two component positions. Response time of the sensor is limited by the read-out rate of the photodiode arrays. Algorithms are given for position determination with limits on uncertainty and sensitivity, based on laser and spot-sensor characteristics, and assuming regular surfaces. Additional uncertainty analysis is achievable for surface irregularities based on calibration data.
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