After wind and solar energy, tidal energy presents the most prominent opportunity for generating energy from renewable sources. However, due to the harsh environment that tidal turbines are deployed in, a number of design and manufacture challenges are presented to engineers. As a consequence of the harsh environment, the loadings on the turbine blades are much greater than that on wind turbine blades and, therefore, require advanced solutions to be able to survive in this environment. In order to avoid issues with corrosion, tidal turbine blades are mainly manufactured from fibre reinforced polymer composite material. As a result, the main design and manufacture challenges are related to the main structural aspects of the blade, which are the spar and root, and the connection between the blade and the turbine hub. Therefore, in this paper, a range of advanced manufacturing technologies for producing a 1 MW tidal turbine blade are developed. The main novelty in this study comes with the challenges that are overcome due to the size of the blade, resulting in thickness composite sections (> 130 mm in places), the fast changes in geometry over a short length that isn’t the case for wind blades and the required durability of the material in the marine environment. These advances aim to increase the likelihood of survival of tidal turbine blades in operation for a design life of 20 + years.

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Tidal energy has seen a surge of interest in recent years with several companies developing technology to harness the power of the world’s oceans where the operational capacity in Europe was over 11 MW in 2020. One such developer is the partnership of SCHOTTEL Hydro (Germany) and Sustainable Marine (UK) who have developed a scalable multi-turbine device equipped with 70 kW turbines and capable of operating in arrays at sites around the world. The technology to harness tidal energy is still at a relatively early stage of development; hence, de-risking of component parts plays a vital role on the road to commercialisation. Despite this, the number of tidal energy blades undergoing test programmes remains small. Two different rotor diameters have been developed for the aforementioned device such that it can be optimised for sites of varying potential. In this paper, a blade from each of the 4.0 m and 6.3 m diameter devices was tested for their responses in natural frequency, static loading and fatigue loading under test standards IEC 62600-3:2020 and DNVGL-ST-0164. Testing saw the survival of a blade in fatigue at a lifetime-equivalent load and the generation of natural frequency, strain and displacement results for both blades. Data generated from the testing as a whole will contribute to the modelling and validation of future tidal blades.