Platinum group metals (PGMs: Pt, Pd, and Rh) are used extensively by the industry, while the natural resources are limited. The PGM concentration in spent catalytic converters is 100 times larger than in natural occurring ores. Traditional PGM methods use high temperature furnaces and strong oxidants, thus polluting the environment. Electrochemical studies showed that platinum can be converted to their chloride form. The amount of dissolved PGM was monitored by inductively coupled plasma-optical emission spectroscopy and the structure was identified by ultraviolet-visible spectroscopy. An electrochemistry protocol was designed to maximize platinum dissolution, which was then used for a spent catalytic converter. A key finding is the use of potential step that enhances the dissolution rate by a factor of 4. Recycling rates as high as 50% were achieved in 24 h without any pretreatment of the catalyst. The method developed herein is part of a current need to make the PGM recycling process more sustainable.
A spent catalytic converter was treated with concentrated HCl and hydrogen peroxide in very mild conditions to extract approximately half of its platinum group metals (PGMs) content, mainly as chlorides. The noble metals were subsequently charged into functionalized mesoporous silica by complexation with mercapto groups. A combination of methods was employed to prove the transfer of PGMs and to characterize the materials (inductively coupled plasma optical emission spectrometry [ICP‐OES], Fourier transform‐infrared [FT‐IR] spectroscopy, electrospray ionization mass spectrometry [ESI‐MS], thermogravimetric analysis [TGA], X‐ray photoelectron spectroscopy [XPS], X‐ray diffraction, and UV–Vis spectrophotometry). The resulted PGM‐loaded silica was successfully tested as a new heterogeneous catalyst for hydrosilylation and oxidation reactions. Information about the nature of the PGMs species extracted and loaded completes the existing literature data. The scrap cordierite may be valorized for retention of pollutants from water and also catalyzes the hydrosilylation reaction based on the remaining PGMs. Flexible composite materials can be obtained by incorporating scrap cordierite as filler and crosslinking catalyst into a silicone matrix, significantly enhancing the dielectric permittivity. Thus, complete re‐valorization of the main components of the catalytic converter as high‐added‐value materials was achieved at laboratory level, with very low energy demanding procedures.
A hydrodynamic cavitation method was used to maximize the effect of destructuration of a honeycomb monolithic support of a spent Selective Catalyst Reduction (SCR) catalyst—V2O5-WO3/TiO2-type—for extracting crystalline titanium and tungsten oxides from the cordierite surface. A high relative inlet pressure of 40 MPa was applied to a divergent nozzle for obtaining high shear stresses of the submerged cavitating jets and intensive micro- and nano-jets and shock waves acting on the particle surface of the milled catalyst. Scanning Electron Microscopy (SEM) analysis indicated the compact morphology of the thin metal oxide layer at the surface of the cordierite support and the high content of Ti and W elements in the sample. Energy dispersive spectroscopy (EDAX) performed along with TEM investigations on different nano-zones from the sample established the elemental composition of WO3-TiO2 agglomerates separated after hydrodynamic cavitation processing and identified as independent nanocrystalline structures through Bright Field Transmission Electron Microscopy (BF-TEM) and High Resolution Transmission Electron Microscopy (HR-TEM) measurements. The tetragonal anatase phase of TiO2 and cubic phase of WO3 were established by both interplanar d spacing measurements and X-ray diffraction analysis. The photoelectrochemical results showed the possible second life application of automotive catalysts.
Active and stable materials that utilize solar radiation for promoting different reactions are critical for emerging technologies. Two of the most common polymeric carbon nitrides were prepared by the thermal polycondensation of melamine. The scope of this work is to investigate possible structural degradation before and after photoelectrochemical testing. The materials were characterized using synchrotron radiation and lab-based techniques, and subsequently degraded photoelectrochemically, followed by post-mortem analysis. Post-mortem investigations reveal: (1) carbon atoms bonded to three nitrogen atoms change into carbon atoms bonded to two nitrogen atoms and (2) the presence of methylene terminals in post-mortem materials. The study concludes that polymeric carbon nitrides are susceptible to photoelectrochemical degradation via ring opening.
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