ABSRACTThe angle-resolved mean and turbulence characteristics of axial air flow within the rotors and discharge chambers of a screw compressor have been measured, using a laser Doppler velocimeter (LDV) with high spatial and temporal resolution. The measurements were made through special transparent windows fixed in the compressor casing and in the exhaust pipe immediately above the discharge port. Results were obtained at a speed of 1000 rpm, a discharge pressure 1 bar and a temperature of 57°C.The flow interaction between the rotors and the discharge chamber was established as well as the spatial variation of the axial mean velocity and turbulence velocity fluctuation. It was shown that the discharge flow was complex, strongly time dependent and controlled by several mechanisms. In general, the axial velocity, on entering the working chamber, downstream of the discharge port exit was higher than that immediately upstream with large variation in mean and RMS velocities immediately after the opening of the discharge port, then flow becomes more uniform. The high velocity values and large fluctuation are mainly controlled by the pressure gradient across the port at the very beginning of the discharge process, after that, as the port opens wider, uniform flow is influenced mainly by the rotor action.These measurements will being used as input data, for more reliable optimisation of compressor design, and also to validate a CFD model of fluid flow within twin screw compressors, already developed in-house.
Mean flow and turbulence characteristics have been measured within the male and female rotors close to the discharge port of a double screw compressor at different radial positions, two axial positions from the exit port, H p , and two radial planes, α p. Cycle-resolved axial and tangential mean flow measurements and their corresponding turbulent velocity fluctuations were made over a time window of 1°using a laser Doppler velocimetry, LDV, system. Measurements were performed through two transparent windows near the inlet of the discharge port inside the male and female working chambers. The results revealed a highly complex 3-D flow within the male and female working chambers, in particular, near the discharge port with two distinct flow zones 1 and 2 before and after the opening of the port, respectively. The flow in zone 1 was controlled by the rotor motion while in zone 2 was greatly influenced by the discharge process. In zone 2, both components of mean velocities were subjected to a sudden increase in velocity forming strong axial and tangential jet flows due to rapid change in pressure across the port as the flow is exposed into the discharge port. It was found that the flow structures have been affected considerably by the position of the discharge port, radial planes and radial positions. Axial and tangential RMS velocity distributions within both rotors were found to be relatively high and less affected by the flow changes of zones 1 and 2 with almost uniform distribution. The measured magnitudes of axial and tangential RMS velocities suggest it would be reasonable to assume the local turbulence to be isotropic for the modelling purposes. To authors' knowledge, the results are unique, original and in great details not only to describe the flow structure, but also, they can be used in CFD codes to establish a reliable model of the flow and pressure distribution within twin screw machines.
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