One of the ultimate objectives for sintering studies is to be able to predict densiflcation results under different thermal histories for a given processing method. It has been reported that the geometric parameters related to sintering often are functions only of density for a given powder and green‐body process, provided that one diffusion mechanism dominates in the sintering process. Based on this report, the concept of a master sintering curve has been developed that characterizes the sintering behavior for a given powder and green‐body process regardless of the heating profiles. The formulation and construction of the master sintering curve are given in this paper. A model experiment on sintering of alumina is used and analyzed to demonstrate this new concept. Examples of the master sintering curves obtained from other powder systems (ZnO, nickel, A12O3(5 vol% TiO2), and A12O3(5 vol% ZrO2)) are presented. When this new method is used, densification behavior can be predicted under arbitrary temperature‐time excursions following a minimal set of preliminary experiments, and these predictions can be used in planning sintering strategies. Moreover, deviations from the assumption of a single mechanism can be observed readily.
By focusing on the similarities between the three stages of sintering, a single equation is derived that quantifies sintering as a continuous process from beginning to end. The microstructure is characterized by two separate parameters representing geometry and scale. The dimensionless geometry parameter, denoted r, comprises five scaling factors that relate specific microstructural features (e.g., surface curvature) to the scale (grain diameter). Calculations of r from experimental data show (a) agreement with computer simulations of initial-stage sintering, (b) the effect of surface diffusion on I?, and (c) changes in r with microstructural evolution during sintering. Application of the model to the design of firing schedules and the study of microstructural geometry effects on sintering is discussed. [
A sintering model is proposed by which all of the significant mechanisms of material transport may be identified, even though more than one mechanism may be operating simultaneously. For diffusion-controlled sintering it is possible to calculate both the volume and the grain-boundary diffusion coefficients from measurements of neck size, shrinkage, and shrinkage rate. Furthermore, the surface diffusion coefficient may be estimated through computer synthesis of the sintering curves. Preliminary results on iron and copper have yielded values of the diffusion coefficients which are in good agreement with those measured by other techniques.
Graphitically encapsulated ferromagnetic Ni nanocrystals have been synthesized via a modified tungsten arc-discharge method. By virtue of the protective graphitic coating, these nanocrystals are stable against environmental degradation, including extended exposure to strong acids. The magnetic properties of the encapsulated particles are characterized with regard to the nanoscale nature of the particles and the influence of the graphitic coating which is believed to be benign insofar as the intrinsic magnetic properties of the encapsulated nanocrystals are concerned. The Curie temperature of graphitically encapsulated Ni nanocrystals is the same as that of microcrystalline Ni. However, saturation magnetization, remanent magnetization, and coercivity of these particles are reduced, for a range of temperatures. The unique features are compared with those of unencapsulated nanocrystalline and coarse microcrystalline nickel particles.
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