Aluminium composites are extensively used in several industrial applications. The production of Metal Matrix Composite (MMCs) with varying wt. % of reinforcement/s leads to enhancement of wear and mechanical behavior. In the present work, the varying wt. % of TiB2 and constant wt. % of CeO2 particulates were reinforced in Al6061 alloy to manufacture hybrid Al MMCs by Vortex (Stircasting) technique. Developed hybrid MMCs were hotrolled at 515°C of temperature. Hardness of hybrid MMCs was evaluated by using hardness test rig (Vickers). Result revealed that the hardness strength of developed hybrid MMCs increased with increase of the reinforcement content. The rate of wear of developed hybrid MMCs was evaluated by using Pin on Disc wear test. Test trials were conducted according to Taguchi technique. L27 array was implemented for evaluation of data. Effect of varying factors on the rate of wear and COF was analyzed by applying ANOVA (Analysis of Variance) method. ANOVA outcomes showed that the reinforcement content had a more significant impact on wear behavior and COF of the MMCs. Finally, L27 array outcomes were verified through confirmation experiments. A wear fractography outcome shows the internal fractured structure of a wear specimen which was studied using a SEM.

Development of aluminium composites by stircasting technique is an effective method for fabrication of better quality of MMCs. Stircasting technique is one of the most commonly accepted techniques. In this research work, Al6061 / TiB2+CeO2 hybrid MMCs have been fabricated with varying wt. % of TiB2 (2.5%, 5%, 7.5% and 10%) particulates and constant 5% of CeO2 particulates. The monolithic alloy and hybrid composite were hot-rolled at a temperature of 515°C. Whereas, both the monolithic and hot-rolled hybrid composite was subjected to micro-structural study, hardness and tensile test. Optical microscope analysis revealed uniform dispersal of hard particles with in the base matrix in case of both of ascast and hot-rolled composites. Both ascast and hotrolled hybrid composites have shown extensive enhanced mechanical behavior and high wear resistance when compared with monolithic alloy. Though, ductility of the hybrid MMCs decreased with increasing TiB2 and CeO2 content. A tensile and wear fractography outcome shows the internal fractured structure of a tensile and wear specimen which was analysed using a SEM analysis.