Purpose: The aim of the proposed research is to create a calculation model of surface
fatigue crack growth at the axle of railway wheelset working under operational loads.
Design/methodology/approach: The energy approach of the fracture mechanics was
used to formulate the calculation model of fatigue crack propagation at the wheelset axle
surface. The method of least squares was used to determine the investigated material
mechanical constants that the kinetic equations of the calculation model contain. The
system of differential equations of crack growth kinetics was solved numerically using the
Runge-Kutta method.
Findings: On the basis of the energy approach of the fracture mechanics the calculation
model of fatigue macrocrack growth in three-dimensional elastic-plastic body in case of a
mixed-mode I+II+III macromechanism of fracture has been built. On the basis of the created
calculation model, the kinetics of the growth of fatigue cracks was investigated both in the
middle part of the wheelset axle and in the axle journal.
Research limitations/implications: The results obtained on laboratory specimens
should be tested during a real railway wheelset axle investigation.
Practical implications: The created calculation model can be used in practice to
formulate method of residual lifetime estimation of railway wheelset axle.
Originality/value: It was shown, that surface crack kinetics depends not only on the crack
initial area but also significantly depends on the crack edge geometry and comparatively
small crack-like defects at the wheelset axle surface can reach critical sizes in comparatively
short run. It has been found that mechanical shear stresses caused by the weight of the
loaded railway wagon in the cross section of the wheelset axle journal can significantly
accelerate the growth of the transverse fatigue crack at the axle surface, reducing the period
of crack subcritical growth by about 20%.
669.788We study the process of crack propagation in a preliminarily hydrogenated pipe placed in a hydrogencontaining medium. The crack growth rate is mainly controlled by the mass transport of hydrogen into the prefracture zone. We obtain an approximate solution of the problem of diffusion of hydrogen in the vicinity of the crack tip and establish the dependence of the crack growth rate on the crack tip opening displacement. This dependence is used for the determination of the residual service life of damaged elements of the pipe. The pipe is made of 4147 steel and the defect is modeled by a semielliptic longitudinal crack on the internal surface of the pipe. We show that the initial concentration of hydrogen may significantly accelerate the fracture process.
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