The microstructure of samples before and after a high current density electropulsing treatment was characterized by using high-resolution transmission electron microscopy. It has been found that in the coarse-grained Cu–Zn alloy subjected to the electropulsing treatment, two nanophases were formed, α–Cu(Zn) and β′–(CuZn), the average grain size of which is about 11 nm. A possible mechanism for the formation of nanophases was proposed. The experimental results indicated that electropulsing, as an instantaneous high-energy input, plays an important role in the nonequilibrium microstructural changes in materials and serves as a potential processing approach to synthesize nanostructured materials.

We demonstrate reversible movement of 1/2[11[over ]0](110) dislocation loops generated from nanodisturbances in a beta-titanium alloy. High resolution transmission electron microscope observations during an in situ tensile test found three reversible deformation mechanisms, nanodisturbances, dislocation loops and martensitic transformation, that are triggered in turn with increasing applied stress. All three mechanisms contribute to the nonlinear elasticity of the alloy. The experiments also revealed the evolution of the dislocation loops to disclination dipoles that cause severe local lattice rotations.

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Instead of conventional grain-refinement treatments for improving the ductility of fully lamellar TiAl alloys, multiorientational, lamellar, subcolony refinement with good ductility has been achieved simply by using an electric-current pulse treatment. The microstructural refinement mechanism is attributed to the transformation on heating of γ laths in the prior large-grain lamellar structure to Widmanstätten α in several orientations, which on subsequent cooling forms lamellar structure colonies in multiple orientations. This kind of refined multiple-colony lamellar structure was found to enhance the ductility of the TiAl alloy.