Traditional polyamide-based interfacial
polymerized nanofiltration
(NF) membranes exhibit upper bound features between water permeance
and salt selectivity. Breaking the limits of the permeability and
rejections of these composite NF membranes are highly desirable for
water desalination. Herein, a high-performance NF membrane (TFC-P)
was fabricated via interfacial polymerization on the poly(vinyl alcohol)
(PVA) interlayered poly(ether sulfone) (PES) ultrafiltration support.
Owing to the large surface area, great hydrophilicity, and high porosity
of the PES–PVA support, a highly cross-linked polyamide separating
layer was formed with a thickness of 9.6 nm, which was almost 90%
thinner than that of the control membrane (TFC-C). In addition, the
TFC-P possessed lower ζ-potential, smaller pore size, and greater
surface area compared to that of the TFC-C, achieving an ultrahigh
water permeance of 31.4 L m–2 h–1 bar–1 and a 99.4% Na2SO4 rejection. Importantly, the PVA interlayer strategy was further
applied to a pilot NF production line and the fabricated membranes
presented stable water flux and salt rejections as comparable to the
lab-scaled membranes. The outstanding properties of the PVA-interlayered
NF membranes highlight the feasibility of the fabrication method for
practical applications, which provides a new avenue to develop robust
polyamide-based NF desalination membranes for environmental water
treatment.
A high-performance
nanofiltration (NF) membrane with simultaneously
improved desalination and antifouling properties while maintaining
regeneration ability is highly desirable in water treatment. Surface
modification is an effective approach to enhance the performance of
NF membranes. In the present study, a multifunctional thin-film composite
NF membrane (Fe–TFC) was fabricated via coating a regenerable
ferric ion–tannic acid (FeIII–TA) layer on
the nascent polyamide membrane surface. The Fe–TFC membrane
exhibited enhanced hydrophilicity, smaller pore size, and lower negative
charge compared with the control membrane. The salt rejections and
selectivity of divalent to monovalent ions were greatly improved with
only a slight decrease in water permeability due to the presence of
the coating layer. Meanwhile, dynamic fouling tests with humic acid
demonstrated that the Fe–TFC membrane possessed an enhanced
antifouling property and excellent flux recovery rate. After coating,
the normalized water flux and flux recovery of the Fe–TFC membrane
increased from 0.02 to 0.26 and 32.1 to 76.4% at the end of five cycles
of fouling tests, respectively. In addition, the resultant membrane
exhibited excellent durability and stability under harsh conditions
for ∼10 days. Interestingly, the fouled coating layer can be
easily removed by HCl cleaning and regenerated through an in situ
strategy. Consequently, the regenerated membranes presented stable
antifouling properties and desalination performance after several
times of regeneration. It was demonstrated that the unique feature
of FeIII–TA networks enables the coating layer to
act as a protective layer for the underlying polyamide membrane, leading
to the high performance of the composite membrane. This study provides
a new insight for surface functionalization and easy regeneration
of the TFC nanofiltration membrane in water treatment technology.
The demand for thin-film composite (TFC) nanofiltration membranes with superior permeance and high rejection is gradually increasing for seawater desalination and brackish water softening. However, improving the membrane permeance remains a great challenge due to the formation of excrescent polyamide in the substrate pores and thick polyamide film. Herein, we fabricated a highperformance TFC nanofiltration membrane via a classical interfacial polymerization reaction on a two-dimensional lamellar layer of transition-metal carbides (MXene). The MXene layer promoted the absorption of the reactive monomer, and higher amine monomer concentration facilitated the self-sealing and self-termination of interfacial polymerization to generate a thinner outer polyamide film from 68 to 20 nm. The almost nonporous lamellar interface inhibited the formation of inner polyamide in the substrate pores. In addition, the MXene lamellar layer could be eliminated by mild oxidation after interfacial polymerization to avoid imparted additional hydraulic resistance. The resulting TFC membrane conferred a high rejection above 96% for Na 2 SO 4 and excellent permeance of 45.7 L•m −2 •h −1 •bar −1 , which was almost 4.5 times higher than that of the control membrane (10.2 L•m −2 •h −1 •bar −1 ). This research provides a feasible strategy for fabricating a high-performance nanofiltration membrane using two-dimensional nanosheets as a templated interface.
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