This paper describes the optimization of dimensions of the individual injection mold runner system of the plastic part used as the frame for various devices in transport means. Nowadays, the great emphasis is placed on the production time and finances associated with design and production. As a result, simulations are being employed increasingly. This paper aims to describe the design the optimum size and shape of the sprues and runners required for proper filling and to simulate the injection molding process to avoid problems and defects that tend to be caused by an incorrectly sized runner system. As a result, some adjustments were made to the size of the runner system to eliminate problems with underfilling, overfilling, air traps and weld lines. The difficulties with the original design were fixed by the optimized solution, which improved the monitored parameters. Additionally, the technological parameters of the injection process were modified, resulting in lower stress on the injection mold in the injection process.

This paper examines the design of a maintenance shaft hatch cover at an airport service road which will be utilized at airports in the European Union. The shaft has a particular application: it will be used for information networks and airport security. The hatch is also subject to extremely stringent safety criteria. For instance, in a catastrophic case, a wheel from an aircraft could strike the hatch cover. Based on all the input information and after a thorough analysis of the European standards concerning the safety of transport, after performing numerous FEM static evaluations, a hatch cover that can be utilized in airport infrastructure was created. As a result of the FEM analyses, the elements with the greatest impact on static safety were identified. Finally, a simulation of stress tests based on the traffic areas for which the hatch cover was designed, in terms of traffic safety, was carried out. The test led to a positive result, showing that it is possible to apply the hatch directly in practice.