The paper presents a new stiffness modeling method for overconstrained parallel manipulators with flexible links and compliant actuating joints. It is based on a multidimensional lumped-parameter model that replaces the link flexibility by localized 6-dof virtual springs that describe both translational/rotational compliance and the coupling between them. In contrast to other works, the method involves a FEA-based link stiffness evaluation and employs a new solution strategy of the kinetostatic equations for the unloaded manipulator configuration, which allows computing the stiffness matrix for the overconstrained architectures, including singular manipulator postures. The advantages of the developed technique are confirmed by application examples, which deal with comparative stiffness analysis of two translational parallel manipulators of 3-PUU and 3-PRPaR architectures. Accuracy of the proposed approach was evaluated for a case study, which focuses on stiffness analysis of Orthoglide parallel manipulator.

This paper addresses the architecture optimization of a 3-DOF translational parallel mechanism designed for machining applications. The design optimization is conducted on the basis of a prescribed Cartesian workspace with prescribed kinetostatic performances. The resulting machine, the Orthoglide, features three fixed parallel linear joints which are mounted orthogonally and a mobile platform which moves in the Cartesian x-y-z space with fixed orientation. The interesting features of the Orthoglide are a regular Cartesian workspace shape, uniform performances in all directions and good compactness. A smallscale prototype of the Orthoglide under development is presented at the end of this paper.

Musculoskeletal disorder (MSD) is one of the major health problems in physical work especially in manual handling jobs. In several literatures, muscle fatigue is considered to be closely related to MSD, especially for muscle related disorders. In addition to many existing analysis techniques for muscle fatigue assessment and MSD risk analysis, in this paper, a new muscle fatigue model was proposed. The new proposed model reflects the influence of external load, workload history, and individual differences. This model is simple in mathematics and can be easily applied in realtime calculation, such as the application in realtime virtual work simulation and evaluation. The new model was mathematically validated with 24 existing static models by comparing the calculated METs, and qualitatively or quantitatively validated with 3 existing dynamic models. The proposed model shows high or moderate similarities in predicting the METs with all the 24 static models. Validation results with the three dynamic models were also promising. The main limitation of the model is that it still lacks experimental validation for more dynamic situations. Relevance to industryMuscle fatigue is one of the main reasons causing MSDs in industry, especially for physical work. Correct evaluation of muscle fatigue is necessary to determine work-rest regimens and reduce the risks of MSD.

International audienceThe paper presents a methodology to enhance the stiffness analysis of serial and parallel manipulators with passive joints. It directly takes into account the loading influence on the manipulator configuration and, consequently, on its Jacobians and Hessians. The main contributions of this paper are the introduction of a non-linear stiffness model for the manipulators with passive joints, a relevant numerical technique for its linearization and computing of the Cartesian stiffness matrix which allows rank-deficiency. Within the developed technique, the manipulator elements are presented as pseudo-rigid bodies separated by multidimensional virtual springs and perfect passive joints. Simulation examples are presented that deal with parallel manipulators of the Ortholide family and demonstrate the ability of the developed methodology to describe non-linear behavior of the manipulator structure such as a sudden change of the elastic instability properties (buckling)