Over the last 15 years, much research and many field application studies have led to considerable improvement in our understanding of the formation and mitigation of calcium naphthenate deposits.In this field example, calcium naphthenates and stable emulsions are formed following mixing of fluids from different reservoir formations on a single FPSO. High TAN crudes containing low levels of ARN produce with low calcium formation waters whereas low TAN crudes are associated with high calcium formation waters. Mixing of these two systems has led to calcium naphthenate deposition and associated problems with its removal.This paper outlines the challenges in this complex deepwater subsea production system and the interpretation of the cause of the deposit. A series of laboratory tests using a specialised flow rig were conducted to illustrate the effects of mixing different fluids and identify those mixtures with the largest naphthenate potential.The work further illustrates the effect of bicarbonate ions on the system. Laboratory tests at low levels of bicarbonate (to prevent carbonate scaling at separator conditions) do not result in calcium naphthenate formation when mixing the high TAN crude with the current produced brine (moderate calcium). Naphthenates only formed when mixing with the high calcium brine. When bicarbonate is included at full field levels (in the presence of a scale inhibitor) significant calcium naphthenate formation is recorded with the lower calcium brines. The effect of CO 2 within the produced fluids has also been evaluated.The paper describes how several variables contribute to the likelihood of calcium naphthenate deposition and presents results from several naphthenate formation and inhibition tests covering a range of fluid compositions and mixtures. Chemical qualification in the lab using the worst case fluid mixtures has been conducted to select a calcium naphthenate inhibitor for field deployment. Field trials demonstrate both the effectiveness of the treatments and also the qualification exercise conducted for this field.The results further indicate the complexity of accurately predicting a calcium naphthenate risk while illustrating that, even under challenging conditions, chemical inhibitors are effective in this system.
Over the last 15 years, much research and many field application studies have led to considerable improvement in our understanding of the formation and mitigation of calcium naphthenate deposits. In this field example, calcium naphthenates and stable emulsions are formed following mixing of fluids from different reservoir formations on a single FPSO. High TAN crudes containing low levels of ARN produce with low calcium formation waters whereas low TAN crudes are associated with high calcium formation waters. Mixing of these two systems has led to calcium naphthenate deposition and associated problems with its removal. This paper outlines the challenges in this complex deepwater subsea production system and the interpretation of the cause of the deposit. A series of laboratory tests using a specialised flow rig were conducted to illustrate the effects of mixing different fluids and identify those mixtures with the largest naphthenate potential. The work further illustrates the effect of bicarbonate ions on the system. Laboratory tests at low levels of bicarbonate (to prevent carbonate scaling at separator conditions) do not result in calcium naphthenate formation when mixing the high TAN crude with the current produced brine (moderate calcium). Naphthenates only formed when mixing with the high calcium brine. When bicarbonate is included at full field levels (in the presence of a scale inhibitor) significant calcium naphthenate formation is recorded with the lower calcium brines. The effect of CO2 within the produced fluids has also been evaluated. The paper describes how several variables contribute to the likelihood of calcium naphthenate deposition and presents results from several naphthenate formation and inhibition tests covering a range of fluid compositions and mixtures. Chemical qualification in the lab using the worst case fluid mixtures has been conducted to select a calcium naphthenate inhibitor for field deployment. Field trials demonstrate both the effectiveness of the treatments and also the qualification exercise conducted for this field. The results further indicate the complexity of accurately predicting a calcium naphthenate risk while illustrating that, even under challenging conditions, chemical inhibitors are effective in this system.
The studies involves several unique case for EOR fields in which crude oil samples were collected from from peninsular Malaysia and Borneo. These fields has different reservoir characteristic in pressure, temperature and gas composition. Five Crude Oil from EOR field were undergone Naphthenate acid extraction using acid IER techniques for further instrument analysis to classification of Naphthenate acid type's component. Comparison of soaps-microemulsion generated was then analyse using static bottle test and Naphthenates/Emulsions Flow Rig Tests. The findings shows the Malaysian crude oil is able to be classified by type of naphthenate acid which are mono-protic acid generating sodium carboxylate soap and tetraprotic acid known as ARN which leads to calcium naphthenate deposit. There are fields that located nearby each other has different characterization of crude and types of acids which leads to different type and severities of soaps-microemulsion and soaps-fines foams formation from apllied EOR chemical. Statics bottle test at higher water cuts shows significant differences with observation from Naphthenates/Emulsions Flow Rig Tests. From this paper classification of Naphthenate acid for Malaysian crude oil has been established with its behavior to induce Soaps-Microemulsion and Soap-Fines Foam in Malaysian EOR Fields using more representive method by Naphthenates/Emulsions Flow Rig Tests.
Production Data Management and Surveillance in Shale Operations presents both the benefits and challenges of field data management in shale production operations. The examination of the lifecycle of field production data the paper offers will lead us to explore issues of surveillance, predictive analytics, enterprise data availability, data quality, integration, and regulatory compliance from the perspective of unconventional resource operators. The paper also includes case studies that detail the implementation and lessons learned from five shale oil and gas producers. Factory drilling in unconventional plays leads to highly paced operations and a large number of wells, which in turn leads to the generation of an enormous amount of field data that must all be captured, processed and turned into actionable information for surveillance, operational accounting and HSEQ compliance. This data, much of which is collected by field personnel at the well site, includes fluid volumes and operating conditions as well as run tickets, tank battery inventories, sales volumes, equipment status, and chemical usage. Also, increased sensitivity to environmental issues around shale plays requires operators to closely manage water, emissions and other environmentally impactful measurements, all of which must be collected, monitored and reported. Maintaining the quality of the gathered data is paramount as poor data can lead to costly consequences, from under- optimized production to fines for inaccurate reporting. Integrating surveillance processes with the field systems will promote consistency and accuracy. In conjunction, tools that provide asset-specific variances, alerts and visualizations will help identify operational issues immediately, allowing for swift alignment of the field team with corporate goals. Raw production measurements collected in the field are processed to produce allocated production volumes at each well and zone. These allocated volumes are then put to use by different departments across the operator’s enterprise, in their planning, forecasting, operations management, revenue accounting, marketing, regulatory and partner reporting. Field information and production data lie at the heart of operations management for all operators. Production Data Management and Surveillance in Shale Operations submits multiple case studies on the collection, analysis and distribution of this data, along with the best practices employed in shale plays.
This paper will review the unique challenges of field data management and the technologies used to meet them in unconventional resource operations. Examining the lifecycle of field data, we will look closely at issues of data quality, analytics, enterprise data availability, integration, and regulatory compliance from the perspective of shale operators. Responding to the high decline rates of wells, factory drilling in unconventional plays results in high-paced operations and a large number of wells. With these come massive volumes of field data that must be captured, processed and turned into actionable information for surveillance, operational accounting and HSEQ compliance. Field teams collect fluid volumes and operating conditions at the well site along with run tickets, tank battery inventories, sales volumes, equipment status, and chemical use. Increased sensitivity to environmental issues around shale plays require operators to closely manage water, emissions and other environmentally impactful measurements that must be collected, monitored and reported. To accommodate these requirements, shale operators need IT systems flexible enough to capture any information that might be needed. Mobility solutions are increasingly being implemented as an enabling technology for capturing the data in the field and communicating it to the systems and users who must process and act upon the resulting information. The use of mobile devices helps eliminate paper, saves time spent on data entry and improves the quality of data flowing into ERP and technical systems. Maintaining the quality of the information gathered is a constant concern. Poor data leads to costly results, from un-optimized production to fines for inaccurate reporting. Incorporating validation checks and approvals into the field systems promotes consistency and accuracy as data is being gathered. Asset specific variances, alerts and visualization can immediately identify operational issues. Access to production targets via mobile devices keeps the field team aligned with corporate goals. Once gathered, raw production measurements collected in the field are processed to produce allocated production volumes at each well and zone. Consumed by different departments across the company, the allocated volumes are used for planning, forecasting, operations management, revenue accounting, marketing, regulatory and partner reporting. Operators must have an effective production data management system to provide the resulting information to a variety of users at the time, place and in the format they require. Field information is at the heart of operations management for any operator. The issues around collecting, analyzing and sharing it will be examined along with the technologies employed to provide the best solutions appropriate for shale plays.
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