The purpose of this work is to evaluate the performance of novel hydrfo-pneumatic suspension system (HPSs) in comparison with traditional hydro-pneumatic fsuspension system (HPSs) of a heavy truck in the direction of improving vehicle ride comfort. Firstly, the nonlinear dynamic models of the traditional and novel HPS systems are set up to determine the vertical forces. And then, the vertical forces are connected with a 3-D nonlinear dynamic model of heavy truck with 10 degrees of freedom under random excitation of road surface. The root mean square (RMS) acceleration responses of the vertical cab, pitch and roll angles of the cab (awzcb, awfcb and awtcb) based on the International Standard ISO 2631-1: 1997 are chosen as objective functions. The study results show that the awzcb, awfcb and awtcb values with novel HPSs reduce by 28.27%, 28.32% and 6.89% in comparison with traditional HPSs when vehicle moves on ISO class D road surface at vehicle speed of 50 km/h and full load. Finally, the ride performance of novel HPSs is verified and compared and evaluated with traditional HPSs under different operating conditions and the evaluation results are also indicated that the ride performance of a novel HPSs is better than the traditional HPSs under survey conditions.
The air suspension system has become more and more popular in heavy vehicles and buses to improve ride comfort and road holding. This paper focuses on the evaluation of the dynamic load reduction at all axles of a semi-trailer with an air suspension system, in comparison with the one using a leaf spring suspension system on variable speed and road types. First, a full vertical dynamic model is proposed for a tractor semi-trailer (full model) with two types of suspension systems (leaf spring and air spring) for three axles at the semi-trailer, while the tractor’s axles use leaf spring suspension systems. The air suspension systems are built based on the GENSYS model; meanwhile, the remaining structural parameters are considered equally. The full model has been validated by experimental results, and closely follows the dynamical characteristics of the real tractor semi-trailer, with the percent error of the highest value being 6.23% and Pearson correlation coefficient being higher than 0.8, corresponding to different speeds. The survey results showed that the semi-trailer with the air suspension system can reduce the dynamic load of the entire field of speed from 20 to 100 km/h, given random road types from A to F according to the ISO 8608:2016 standard. The dynamic load coefficient (DLC) with the semi-trailer using the air spring suspension system can be reduced on average from 14.8% to 29.3%, in comparison with the semi-trailer using the leaf spring suspension system.
The construction machinery market has required increasingly not only on working capacity but also ride comfort quality, therefore it has required increasing toward researchers and manufacturers. The main objective of this paper proposes and evaluates the performance of semi-active hydraulic cab mount system (SHCMs) of a double-drum vibratory roller in the direction of enhancing vehicle ride comfort under different operating conditions. Firstly, a nonlinear dynamic model of passive hydraulic cab mount system (PHCMs) is established to determine its vertical force which is connected with a dynamic model of vehicle - ground surface interaction. And then, a fuzzy logic controller (FLC) is designed to control the value of the damping force of SHCMs. Both the differential equations of motion and FLC are implemented in the MATLAB/Simulink environment. Finally, the ride performance of SHCMs is evaluated under different conditions according to ISO 2631: 1997 (E) standard. The obtained results show that the values of objective functions with SHCMs significantly reduce in comparison with PHCMs under different operating conditions.
Improving ride comfort of earth-moving machinery is important to avoid potential health hazards for machine operator. A vehicle - road coupled interaction model including vehicle body, cab body and driver seat masses is set up under the random excitation of ground surface and a Fuzzy –PID controller is designed for control of the damping coefficient of a semi-active hydraulic cab isolation system (SHCIs) for an earth-moving machinery. The ride performance of SHCIs with a combined controller is evaluated under different movement conditions. The comparison results indicate that the proposed controller for semi-active cab hydraulic isolation system has the significantly improved vehicle ride comfort in compared with passive hydraulic cab isolation system (PHCIs) under large amplitude and low frequency excitations of ground surface.
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