Various surface characterization techniques were used to study the modified surface chemistry of superhydrophobic aluminum alloy surfaces prepared by immersing the substrates in an aqueous solution containing sodium hydroxide and fluoroalkyl-silane (FAS-17) molecules. The creation of a rough micronanostructure on the treated surfaces was revealed by scanning electron microscopy (SEM). X-ray photoelectron spectroscopy (XPS) and infrared reflection absorption spectroscopy (IRRAS) confirmed the presence of low surface energy functional groups of fluorinated carbon on the superhydrophobic surfaces. IRRAS also revealed the presence of a large number of OH groups on the hydrophilic surfaces. A possible bonding mechanism of the FAS-17 molecules with the aluminum alloy surfaces has been suggested based on the IRRAS and XPS studies. The resulting surfaces demonstrated water contact angles as high as ∼166° and contact angle hystereses as low as ∼4.5°. A correlation between the contact angle, rms roughnesses, and the chemical nature of the surface has been elucidated.

This work reports the development of an oil-immersed scanning micropipette contact method, a variant of the scanning micropipette contact method, where a thin layer of oil wets the investigated substrate. The oil-immersed scanning micropipette contact method significantly increases the droplet stability, allowing for prolonged mapping and the use of highly evaporative saline solutions regardless of ambient humidity levels. This systematic mapping technique was used to conduct a detailed investigation of localized corrosion taking place at the surface of an AA7075-T73 aluminum alloy in a 3.5 wt % NaCl electrolyte solution, which is typically challenging in the conventional scanning micropipette contact method. Maps of corrosion potentials and corrosion currents extracted from potentiodynamic polarization curves showed good correlations with the chemical composition of surface features and known galvanic interactions at the microscale level. This demonstrates the viability of the oil-immersed scanning micropipette contact method and opens up the avenue to mechanistic corrosion investigations at the microscale level using aqueous solutions that are prone to evaporation under noncontrolled humidity levels.

For the first time, cobalt oxide films that are highly protective against localized corrosion and depicting a wide variety of bright and uniform colors due to light interference, have been successfully electrogenerated on polycrystalline cobalt disk electrodes under potentiostatic polarization in a mild aqueous bicarbonate medium. Open circuit potential measurements have shown the formation of a film with a bilayered structure, organized as a thin Co 3 O 4 outer layer and a thick CoO inner layer. The existence of Co 3 O 4 as a thin outer layer, previously postulated from galvanostatic reduction experiments, has been confirmed from XPS analysis. Raman spectroscopy, performed using a very low laser intensity, has shown that the films are mainly composed of CoO. The broadness of the Raman bands observed is associated to the amorphous character of the film, a result that has been confirmed by spectroscopic ellipsometry and X-ray diffraction analysis. Overall film thicknesses, well controlled by the anodization duration, were determined and correlated using mechanical (atomic force microscopy and profilometry) and spectroscopic (specular UV-vis-NIR reflectance and ellipsometry) techniques. Spectroscopic ellipsometry, using a simple amorphous dispersion model, has proved efficient for measuring thicknesses of films ranging from 31 to 290 nm with very low standard deviations. The real part of the complex refractive indices of these films, ranging from 1.8 to 2.2 (at λ ) 632.8 nm) depending on the anodization duration, is in good agreement with values reported in the literature for CoO. The film with the highest refractive index, and consequently the more densely packed structure, was obtained following a 30-minute anodization period.

Highlights• Superhydrophobic copper surfaces by a one-step electrochemical modification process in an ethanolic stearic acid solution.• Analysis of the corrosion properties of as-received, hydrophobic and superhydrophobic copper surfaces.• The corrosion resistance of the superhydrophobic surface is found to be 1220 kΩ cm 2 as compared to as-received bare copper surface 1 kΩ cm 2 . AbstractSuperhydrophobic copper surfaces have been prepared by a one-step electrochemical modification process in an ethanolic stearic acid solution. In this work, the corrosion properties of hydrophobic copper surface and superhydrophobic copper surfaces were analyzed by means of electrochemical analyses and compared with that of as-received bare copper substrate. The decrease of corrosion current density (icorr) as well as the increase of polarization resistance (Rp) obtained from potentiodynamic polarization curves revealed that the superhydrophobic film on the copper surfaces improved the corrosion resistance performance of the copper substrate.Graphical Abstract