Isothermal frontal polymerization is a directional polymerization that utilizes the Norish‐Trommsdorff (gel) effect to produce optical gradient materials. When a solution of methyl methacrylate and thermal initiator contacts a polymer seed (a small piece of poly(methyl methacrylate), a viscous region is formed in which the polymerization rate is faster than in the bulk solution. We obtained definitive evidence of the isothermal nature of the process by placing thermocouples above the propagating front. Using the optical technique of laser line deflection (Weiner's method), we studied the front propagation to determine the induction period, and the maximum distance propagated as a function of the molecular weight of the seed. We determined that the polymer seed must have a minimum molecular weight to initiate a front. We also determined that oxygen would act as a bulk polymerization inhibitor and increase the front propagation distance, but after purging the monomer–initiator solution with oxygen for several hours, the distance was shortened. We ascribed this behavior to the formation of peroxy radicals from the slow decomposition of the initiator and subsequent reaction with oxygen. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3601–3608, 2006

Diffusion of small molecules into glassy polymers is quite complicated and almost always non-Fickian. Little work has been done with the diffusion of low molecular weight polymers that are liquids at room temperature (such as poly(dodecyl acrylate)) into their miscible monomers. We have studied three molecular weights under 20 000 to determine if poly(dodecyl acrylate) diffusion into dodecyl acrylate could be treated with Fick's law and if so to determine the values of the diffusion coefficients. We compare two methods for measuring the diffusion of dodecyl acrylate into poly(dodecyl acrylate): We used laser line deflection (Wiener's method) and improved upon the method from published reports. We also used the dependence of pyrene's fluorescence on the viscosity to measure the concentration distribution, and thus to extract the diffusion coefficient. After an initial relaxation period, diffusion in all cases followed Fick's law with a single concentration-independent diffusion coefficient. Comparison of the diffusion coefficients obtained by both methods yielded the same order of magnitude for the diffusion coefficients (10(-7) cm2/s) and showed the same trend in the dependence on the average molecular weight of the polymer (a decrease in the diffusion coefficient with an increase in the molecular weight).