A cooling profile for a seeded pharmaceutical crystallization
designed to achieve a desired mean crystal size is found by
minimizing the batch operating time subject to a crystallization
model. In many systems, optimizing a characteristic of the
product crystal size density is the usual objective. This objective
is not feasible for this system because growth-dependent
dispersion occurs in the absence of secondary nucleation.
Instead, the batch operating time is minimized, and the resulting
characteristics of the crystal size density are then fixed by the
operating policy. To prevent undesired secondary nucleation,
both a cooling-rate constraint and a supersaturation constraint
are investigated. The optimal policies are implemented and
verified experimentally. The experimental measurements include solution concentration, slurry transmittance, and video
microscopy. The video microscopy is used to determine the
mean crystal size and standard deviation. These values are
found to agree closely with the model predictions for the optimal
operating policies. In addition to determining the optimal
operating policies, this study is the first to use video images for
monitoring crystal size density mean and standard deviation
as part of crystallizer model validation.
A flow-controlled microfluidic device for parallel and combinatorial screening of crystalline materials can profoundly impact the discovery and development of active pharmaceutical ingredients and other crystalline materials. While the existing...
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