Anaerobic co-digestion (AcoD) is a widely employed technique to produce biogas from simultaneous digestion of various biomasses. However, the selection of the optimal proportions of the substrates in the mixtures presents a challenge. This research used a mixture design to investigate the interactions between the liquid fraction of piglet manure (PM), cow manure (CWM), and starch wastewater (SWW). A modified Gompertz model was used to identify the statistically significant parameters of the methane production curves. The optimal compositions of the mixtures were identified based on multi-objective optimization of the maximal methane yield (YCH4) and maximal methane specific production rate (rCH4) parameters. The study was validated using a double mixture of PM and CWM and a triple mixture. The estimated degradation rates for both mixtures were faster than the predicted ones. The absolute relative errors of rCH4 were 27.41% for the double mixture and 5.59% for the triple mixture, while the relative errors of YCH4 were 4.64% for the double mixture and 10.05% for the triple mixture. These relative errors are within the normal limits of a process with high variability like AD. Thus, mixture design supported by the tested models is suitable for the definition of practically advisable mixtures of substrates.

Anaerobic co-digestion often improves the yields and stability of single anaerobic digestion. However, finding the right substrate proportions within mixtures and corresponding optimal operating conditions using a particular reactor technology often presents a challenge. This research investigated the anaerobic digestion of three mixtures from the liquid fractions of piglet manure (PM), cow manure (CWM), starch wastewater (SWW), and sugar beet (SBT) using three 30 L expanded granular sludge bed (EGSB) reactors. The synergistic effects of two three-substrate mixtures (i.e., PM+CWM+SWW and PM+CWM+SBT) were studied using the PM+CWM mixture as a benchmark. These were used to detect the predicted synergistic interactions found in previous batch tests. The methane productivity of both three-substrate mixtures (~1.20 LCH4/Lreact/d) was 2× the productivity of the benchmark mixture (0.64 LCH4/Lreact/d). Furthermore, strong indications of the predicted synergistic effects were found in the three-substrate mixtures, which were also stable due to their appropriate carbon-to-nitrogen ratio values. Moreover, the lowest averaged solid to hydraulic retention times ratio calculated for samples obtained from the top of the reactors was > 1. This confirmed the superior biomass retention capacity of the studied EGSB reactors over typical reactors that have been used in agricultural biogas plants with a continuous stirred tank reactor.

This paper reports on the state of research and development in respect of the CO2-neutral steam generation for decentralized bioethanol production project sponsored by the German ministry for food, agriculture and consumer protection. The project is scheduled to run for two years and is being carried out by Professor Christof Wetter of the Münster University of Applied Sciences and his co-workers. Its focal points are the investigation of the technical conduct of steam generation from exhaust gas heat in biogas-fired communal combined heat and power plants, determination of the plant efficiency factor, assessment of bioethanol production with CO2-neutral process steam, and small-footprint closure of the material and energy loops.