The formation of 3D objects composed of shape memory polymers for flexible electronics is described. Layer-by-layer photopolymerization of methacrylated semicrystalline molten macromonomers by a 3D digital light processing printer enables rapid fabrication of complex objects and imparts shape memory functionality for electrical circuits.
The convergence of additive manufacturing and shape-morphing materials is promising for the advancement of personalized medical devices. The capability to transform 3D objects from one shape to another, right off the print bed, is known as 4D printing. Shape memory thermosets can be tailored to have a range of thermomechanical properties favorable to medical devices, but processing them is a challenge because they are insoluble and do not flow at any temperature. This study presents here a strategy to capitalize on a series of medical imaging modalities to construct a printable shape memory endoluminal device, exemplified by a tracheal stent. A methacrylated polycaprolactone precursor with a molecular weight of 10 000 g mol is printed with a UV-LED stereolithography printer based on anatomical data. This approach converges with the zeitgeist of personalized medicine and it is anticipated that it will broadly expand the application of shape memory-exhibiting biomedical devices to myriad clinical indications.
Poly(ether ester) block copolymers based on polyethylene oxide (PEO) and polylactic acid (PLA) segments were synthesized and characterized, with the aim of developing a new family of bioadsorbable polymers. The materials developed were tailored to meet various mechanical and degradation requirements, and overcome the limitations of the few existing biodegradable polymers. The copolymeric matrices were characterized by means of infrared spectroscopy, differential scanning calorimetry, and nuclear magnetic resonance spectroscopy. The composition of the copolymers synthesized varied between 20 and 84 mol% lactic acid, with PEO chains in the 600-6000 molecular weight range. The solubility properties of the copolymers in a series of organic solvents are described. The equilibrium water content and the water contact angle of various matrices were determined and related to their composition and structure. The incorporation of PEO into the chain yielded highly hydrophilic materials, with equilibrium water contents higher than 60%. Stress/strain curves are presented.
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