In this paper, the applicability of the absolute nodal coordinate formulation for the modeling of belt-drive systems is studied. A successful and effective analyzing method for belt-drive systems requires the exact modeling of the rigid body inertia during an arbitrary rigid body motion, accounting of shear deformation, description of highly nonlinear deformations, and a simple as well as realistic description of the contact. The absolute nodal coordinate formulation meets the challenge and is a promising approach for the modeling of belt-drive systems. In this study, a recently proposed two-dimensional shear deformable beam element based on the absolute nodal coordinate formulation has been modified to obtain a belt-like element. In the original element, a continuum mechanics approach is applied to the exact displacement field of the shear deformable beam. The belt-like element allows the user to control the axial and bending stiffness through the use of two parameters. In this study, the interaction between the belt and the pulleys is modeled using an elastic approach in which the contact is accounted for by the inclusion of a set of external forces that depend on the penetration between the belt and pulley. When using the absolute nodal coordinate formulation, the contact forces can be distributed over the length of the element due to the use of high-order polynomials. This is different from other approaches that are used in the modeling of belt-drives. Static and dynamic analysis are used in this study to show the performance of the distributed contact force model and the proposed belt-like element, which is able to model highly nonlinear deformations. Applying these two contributions to the modeling of belt-drive systems, instead of contact forces applied at nodes and low-order elements, leads to a considerable reduction in the degrees of freedom.
The fact that incorrect unstable solutions are obtained for linearly elastic models motivates the analytical study presented in this paper. The increase in the number of finite elements only leads to an increase in the critical speed. Crucial in the analysis presented in this paper is the fact that the mass matrix and the form of the elastic forces obtained using the absolute nodal coordinate formulation remain the same under orthogonal coordinate transformation. The absolute nodal coordinate formulation, in contrast to conventional finite element formulations, does account for the effect of the coupling between bending and extension. Based on the analytical results obtained using the absolute nodal coordinate formulation, a new correction is proposed for the finite element floating frame of reference formulation in order to introduce coupling between the axial and bending displacements. In this two-part paper, two-and three-dimensional finite element models are used to study the problem of rotating beams. The models are developed using the absolute nodal coordinate formulation that allows for accurate representation of the axial strain, thereby avoiding the ill-conditioning problem that arises when classical displacement-based finite element formulations are used. In the first part of the paper, the case of linear elasticity is considered and assumptions used in the finite element floating frame of reference formulation are investigated. In the second part of the paper, non-linear elasticity is considered. A rotating helicopter blade is simulated, and the complexity of the motion suggests the inclusion of rotary inertia, shear deformation, and non-linear elastic forces in order to obtain an accurate solution that does not suffer from the instability problem regardless of the number of finite elements used.
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