The article presents a method of programming robots using virtual reality and digital twins. The virtual environment is a digital twin of a robotic station, built based on CAD models of existing station elements. The virtual reality system is used to record human movements in a virtual environment, which are then reproduced by a real robot. The method developed is dedicated mainly to such situations in which it is necessary for the robot to reproduce the movements of a human performing a process that is complicated from the point of view of robotization. An example of using the method for programming a robot implementing the process of cleaning ceramic casting moulds is presented.

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We present the results of investigations into the application of robotics for deburring and chamfering to a predefined geometric quality. The robotic application was used for a part of the manufacturing process of an aircraft engine detail. Aircraft engine diffuser machining requires manual deburring of many edges. Finishing by hand results in several non-conforming quality details for each diffuser. This paper presents the concept of edge deburring with a controlled force progression pneumatic tool. A specific methodology was used to select and optimise the edge deburring process for robotic chamfering processing to a finer machining tolerance. The investigated machining process included a measurement system for the determination of the manufactured chamfer as a function of contact forces with feed force progression. The investigation work discussed in the paper helped to identify a specific interval of processing parameters, including the contact force and TCP motion velocity at which deburring is effective and a chamfer with specific geometric tolerance is produced. The experimental part of the investigation was conducted at a preset feed force of the high-speed machining file, tool ref. FDB150. The experimental machining sample was made from poorly machinable titanium alloy (Inconel 718), a material applied in the aerospace industry. The machining process optimisation included an approximation of the chamfer width definition points. The resulting function provided a derivative, defining the chamfer value change rate and corresponding to the actual machining tool infeed. The experimental measurement results were compared to the assumed quality indicators, by which a group of suboptimal parameters was defined.

Abstract:The paper presents methods used to determine the parameters necessary to build a mathematical model of an underwater robot with a crawler drive. The parameters present in the dynamics equation will be determined by means of advanced mechatronic design tools, including: CAD/CAE software and MES modules. The virtual prototyping process is described as well as the various possible uses (design adaptability) depending on the optional accessories added to the vehicle. A mathematical model is presented to show the kinematics and dynamics of the underwater crawler robot, essential for the design stage.

Robotic automation of industrial processes in terms of the adaptation of the robot path to changing external conditions has recently been one of the main subjects of research and implementation studies. The presented study involved trailing plane grinding the turbine blades. The suggested automated station comprises an IRB 140 robot handling the processed element, grinding tool and an IRB 1600 robot with a 3D scanning head installed. The presented robotic automation solutions may be used for finishing operations on blades constituting elements of aircraft engines, power generating turbines and wind turbines.