Many key components of implantable medical devices are made from polymeric materials. The functions of these materials include structural support, electrical insulation, protection of other materials from the environment of the body, and biocompatibility, as well as other things such as delivery of a therapeutic drug. In such roles, the stability and integrity of the polymer, over what can be a very long period of time, is very important. For most of these functions, stability over time is desired, but in other cases, the opposite–the degradation and disappearance of the polymer over time is required. In either case, it is important to understand both the chemistry that can lead to the degradation of polymers as well as the kinetics that controls these reactions. Hydrolysis and oxidation are the two classes of reactions that lead to the breaking down of polymers. Both are discussed in detail in the context of the environmental factors that impact the utility of various polymers for medical device applications. Understanding the chemistry and kinetics allows prediction of stability as well as explanations for observations such as porosity and the unexpected behavior of polymeric composite materials in some situations. In the last part, physical degradation such interfacial delamination in composites is discussed.

We studied the hydrolysis kinetics of amorphous polylactide. It was found the hydrolysis rate had a slow-to-fast transition at a certain molecular weight (Mn). This transition was not correlated with the mass loss and water uptake of samples, nor the pH values of testing media. We speculated that this transition was due to the slow diffusion of polymer chain ends. The chain ends did not significantly promote the hydrolysis of samples until their concentrations (approximately 1/Mn) reached a critical value. The degradation tests were also conducted over a temperature range from 37 to 90 degrees C. A time-temperature equivalent relationship of degradation processes was established and a master curve spanning a time range equivalent to 3-5 years at 37 degrees C was constructed. This master curve can be used to predict polymer degradation processes based on accelerated tests. The functional time and disappearance time of degradable polymers were also discussed.

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Segmented polyurethane multiblock polymers containing polydimethylsiloxane and polyether soft segments form tough and easily processed thermoplastic elastomers. Two commercially available examples, Elast-Eon E2A (denoted as E2A) and PurSil 35 (denoted as P35), were evaluated for molecular and mechanical stability after immersion in buffered water for up to 52 weeks at temperatures ranging from 37 to 85 °C. Dynamic mechanical spectroscopy experiments, performed in tension and shear, were used to characterize the linear viscoelastic properties of compression-molded (dry) specimens. Small-angle X-ray scattering measurements indicated a disorganized microphase-separated morphology for all test conditions. Upon aging in phosphate buffered saline, samples of E2A and P35 were analyzed by size exclusion chromatography (SEC) and tensile testing as a function of time and temperature. The absolute molar mass of each material prior to aging in water was determined by SEC using a multiangle light scattering detector. Aging at 85 °C and 52 weeks lead to a 67% and 50% reduction in molar mass from the original values for E2A and P35, respectively. We attribute the reduction in molar mass to hydrolysis of the polymer backbone and have evaluated the data using a pseudo-zero-order kinetics analysis. The temperature dependence of the extracted rate data is consistent with an activated (i.e., Arrhenius) process, and thus all the molar mass reduction data can be reduced to a single master curve. Concomitant with the reduction in molar mass, E2A and P35 transformed with aging from strain-hardening to strain-softening materials, characterized by substantially reduced tensile strength (stress at failure) and ultimate elongation (strain at failure) relative to the original properties.

The process by which polymeric materials hydrolyze and disappear into their environments is often called erosion. Two types of erosion have been defined according to how the hydrolysis takes place. If hydrolysis occurs throughout the entire specimen at the same time, it is called bulk erosion. If the hydrolysis is mainly confined to a region near the surface of the specimen and the surface continuously degrades by moving inward, it is termed surface erosion. In this article, a kinetic relationship for bulk erosion is developed. This relationship provides a method for estimating the hydrolysis kinetic constants for bulk‐eroding polymers. This same relationship is also applicable to surface erosion at a microscopic level. Through its combination with a diffusion–reaction equation and the provision of moving boundary conditions, an analytical solution to the steady‐state surface‐erosion problem is obtained. The erosion rate, erosion front width, and induction time can all be expressed as simple functions of the rate of polymer bond hydrolysis, water diffusivity, and solubility, plus other parameters that can be experimentally determined. The erosion front width is the product of the induction time and the erosion rate. The ratio of the erosion front width to the polymer specimen thickness is a parameter that determines whether the specimen undergoes surface or bulk erosion. Theoretical results are compared with experimental observations from the literature, and agreement is found. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 383–397, 2005