No abstract

Combining the additive manufacturing (AM) process of extrusion with lightweight concrete, mono-material but multi-functional elements with an internal cellular structure can be created to achieve good thermal performance of a wall at low resource consumption. The aim of this paper is to analyze and optimize the actual thermal performance of such a component. A sensitivity analysis and a parametric optimization were conducted based on a mathematical description of heat transfer in cellular structures. To investigate the thermal performance, 2D and 3D heat transfer simulations were used and validated by heat flux measurements on an existing prototype. A geometric optimization led to a further reduction of the U-value by up to 24%, reaching 0.58 W/m2 K. The ratio of solid material to air inside the cells (relative density) was identified as the main driver, in addition to cell diameter, cell height, and cell wall thickness. The comparison of analytical and numerical results showed high correspondence with deviations of 3–10%, and for the experimental results 25%. These remaining deviations can be traced back to simplifications of the theoretical models and discrepancies between as designed and as built. The presented approach provides a good basis for optimizing the thermal design of complex AM components by investigating practical thermal problems with the help of 2D and 3D simulations, and thus offers a great potential for further applications.

The sun’s total radiation alone exceeds the world population’s entire energy consumption by 7.500 times and ignites secondary renewable energy sources. The end energy consumption buildings use for heating amounts to 28% of Germany’s total energy consumption. With the ongoing trend of digitalization and the transition of the German energy supply away from fossil fuels and the consequent political dependency, electric heat pumps and photovoltaic (PV) systems have become increasingly important to the discussion. This has led to an increasing demand for smart control strategies, especially for inert systems such as thermally activated building systems (TABS). This paper presents and analyses a weather predictive control (WPC) strategy using a validated thermodynamic simulation model. The literature review of this paper outlines that the current common control strategies are data intense and complex in their implementation into the built environment. The simple approach of the WPC uses future ambient temperature and solar radiation to optimize the control of the heating, cooling, ventilation, and sun protection system. The thermal comfort and energy demand evaluate the concept. We show that with a WPC for TABS, thermal comfort can improve without increasing the energy demand for the office building in the moderate climate of Munich. Furthermore, this paper concludes that the WPC works more effectively with more thermal mass. This simplified building control strategy promotes the European roadmap goal of climate neutrality in 2050, as it bridges the phenomenon of the performance gap.