Most diesel engines meet today’s strict NOx and particulate matter emission regulations using after-treatment systems. A major drawback of these after-treatment systems is that they are efficient in reducing emissions only when their catalyst temperature is within a certain range (typically between 250  °C and 450 °C). At lower engine loads this is a major problem as the exhaust temperatures are usually below 250 °C. The primary objective of this study was to analyze “cylinder throttling” via both delayed and advanced intake valve closure timing. The effect of cylinder throttling on exhaust gas temperatures, fuel consumption, in-cylinder combustion and emissions is outlined. A significant increase in turbine outlet temperature accompanied by a decrease in fuel consumption, NOx, and particulate matter emissions was observed. Both delayed and advanced intake valve closure timings were equally effective. The increase in exhaust gas temperatures was attributed to a drop in air flow through the engine, which resulted from a reduction in the volumetric efficiency via cylinder throttling. The increase in fuel efficiency resulted from a decrease in the pumping work through a reduction in air flow through the engine. Reductions in NOx are attributed to the combined effect of a lower in-cylinder temperature due to a reduction in piston-motion-induced compression and a shift to a more premixed combustion mode. Particulate matter emissions were also reduced as a result of additional premixing. At the 1200 RPM and 2.5 bar brake mean effective pressure (BMEP) operating point, both delayed and advanced intake valve closure timings resulted in a turbine outlet temperature increase from 195 °C to 255 °C accompanied by an increase in brake thermal efficiency of 1.5% (absolute) and a reduction in brake-specific NOx and particulate matter emissions by 40% and 30%, respectively.

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In response to strict emissions regulations, engine manufacturers have implemented aftertreatment technologies to reduce the tailpipe emissions from diesel engines. The effectiveness of most of these systems is limited when exhaust temperatures are below 250°C. This is problematic during cold start and at low-load engine operation when the exhaust gas temperature is too low to keep the aftertreatment working effectively. The implementation of variable valve actuation strategies, including early exhaust valve opening, has been proposed as a means to elevate exhaust temperatures. Early exhaust valve opening results in hotter exhaust gas; however, more fueling is needed to maintain brake power output. This article outlines an analysis of the impact of early exhaust valve opening on exhaust temperature (measured at the turbine outlet) and the required fueling. An experimentally validated model is developed, which relates fueling increase with the timing of exhaust valve opening. This model is used to generate expressions for brake thermal efficiency and turbine out temperature as a function of exhaust valve opening. These expressions are used to evaluate the impact of early exhaust valve opening over the entire low-load operating space of a diesel engine. The model predicts an approximate 30°C-100°C increase in turbine out temperature at a given commanded exhaust valve opening of 90°b efore nominal, which is sufficient to raise many low-load operating conditions to exhaust temperatures above 250°C; however, the analysis also predicts penalties in brake thermal efficiency as large as 0.05 points.

The combustion-residual backflow into the intake ports of a commercial diesel engine (Cummins ISX series) was spatiotemporally mapped using a multiplexed multi-species absorption spectroscopy sensor system; the resulting cycle- and cylinder-resolved measurements are applicable for assessing cylinder charge uniformity, control strategies, and computational fluid dynamics tools. On-engine measurements were made using four compact (3/8 in Outside Diameter) stainless steel probes which enabled simultaneous multi-point measurements, required minimal engine hardware modification, and featured a novel tip design for measurement of gas flows parallel to the probe axis. Three sensor probes were used to perform simultaneous backflow measurements in intake runners corresponding to three of the six engine cylinders, and a fourth probe was installed in the intake manifold plenum for tracking dynamics introduced by an external exhaust gas recirculation mixer. Near-crank-angle resolved measurements (5 kHz, that is, 1.2 crank angle resolution at 1000 RPM) were performed during steady-state engine operation at various levels of external exhaust gas recirculation to measure the gas properties and penetration distance of the backflow into the intake runners on a cylinder- and cycle-basis. Validation of computational fluid dynamics model results is also presented to demonstrate the utility of such measurements in advancing engine research.

The Automotive Market in the United States is moving in the direction of more Light Trucks and fewer Small Cars. The customers for these vehicles have not changed, only their purchase decisions. Cummins has studied the requirements of this emerging market. Design and development of an engine system that will meet these customer needs has started. The engine system is a difficult one, since the combined requirements of a very fuel-efficient commercial diesel, and the performance and sociability requirements of a gasoline engine are needed. Results of early testing are presented which show that the diesel is possibly a good solution.