A challenge method composed of digital image correlation (DIC) method, circle coordinate grid technology and finite element (FE) software to conduct strain measurement of bimetal is presented. This approach can carry out the prediction and measurement of strain. The coordinate grids are painted on top and bottom surface of bimetal when experiment and simulate specimen. Each node is named a fixed number in turn, and these numbers can precisely help to identify the same name point between FE software and the experiments specimen. The bimetal sheet has been tested using DIC software, circle center of the coordinates points can be accurately identify on the surface of bimetal. The changing of distance between adjacent points is computed to construct the forming limit diagram before and after forming. It is an effective means to evaluate the forming performance of bimetal and verify the reasonable of FE analysis results. 2A12 metal is conducted experiment using the challenge method in this paper, bimetal has not conduct experiment due to some reasons.

With a combined method of theoretic analysis, numerical simulation and uniaxial tensile test experiment research, the properties of bimetal materials are system studied. The researches are concentrated on the followings contexts:The fabricating method of bimetal materials by semi-solid compressive joining is studied by ANSYS, and then the tensile property relationships of the clad material are established. The stress and their strains alongx,yandzdirections of the clad material are analyzed, respectively. The different performance of composite materials, find materials conform to the existing problems so as to optimize treatment.

Since it is often appeared that connected-mold bearing FC208 rupture of roller foam machine in the production progress of a domestic company. A newly solve project on rupture of connected-mold bearing of roller foam machine based on finite element (FE) theory is put forward. All campaign process of this kind of machine is carried on mechanical analysis, and the maximum load force of bearing is calculated. FE models of FC208 and FC209 bearing are set up using ABAQUS software. The related simulation and analysis are conducted and force conditions of both components are compared with. The result of stress value is FC209 bearing is less than FC208 bearing. FC209 bearing is used in seven-positions rotating equipment made by ourselves in the company's No.40 # shop. The self-made equipment is running steady and reasonability of the improved design is proved.

In order to solve the existing problems such as the less-plump corners and wrinkle during the forming process of a double curvature thin-wall part. Material parameter formulas are calculated based on Hill 1948 anisotropic yield criterion and flow rule. The material mechanical property parameters of 2A12 are obtained using uniaxial tensile experiment. Single factor test method is used and LS-DYNA is applied to conduct finite element analysis. So the influence law of holding force, blank shape and blank size imposed on the finite element model are calculated in sequence. On the basis of these laws, that the blanking force, blank dimension and blank shape are decided. Stamping die for the experiment model is designed and made, deformation measurement technology of coordinate grid circle is used to carry out strain analysis. From the comparison result between experiment and simulated data, it can be seen that Hill 1948 yield criterion and flow law can better solve the formability of 2A12 sheet.

Many of simulation analysis were carried out under the complex conditions, and in general it will use some viable treatment, so get the reliable results. However, some external force rather complex or can not be directly measured, and some material properties is complex and can not be described by existing parameters, then the direct simulation analysis is not feasible and must have a different effective treatment. This paper narrates the comprehensive simulation analysis of mold cavity and core deformation with complex force by some analysis soft wares, and carries out data processing, data transmission, and gets the final feasible results, it can provide a reference example for the similar situation. Then explores the main issues about the performance of clad metal for simulate analysis, and holds that the relevant performance parameters obtained by experiment and simulation combined are also effective and feasible.