It has been a challenge to design an optical see-through head-mounted display (OST-HMD) that has a wide field of view (FOV) and low f-number (f/#) while maintaining a compact, lightweight, and nonintrusive form factor. In this paper, we present an OST-HMD design using a wedge-shaped freeform prism cemented with a freeform lens. The prism, consisting of three freeform surfaces (FFSs), serves as the near-eye viewing optics that magnifies the image displayed through a microdisplay, and the freeform lens is an auxiliary element attached to the prism in order to maintain a nondistorted see-through view of a real-world scene. Both the freeform prism and the lens utilize plastic materials to achieve light weight. The overall dimension of the optical system per eye is no larger than 25 mm by 22 mm by 12 mm, and the weight is 8 g. Based on a 0.61 in. microdisplay, our system demonstrates a diagonal FOV of 53.5 degrees and an f/# of 1.875, with an 8 mm exit pupil diameter and an 18.25 mm eye relief.

Small thickness and light weight are two important requirements for a see-through near-eye display which are achieved in this paper by using two advanced technologies: geometrical waveguide and freeform optics. A major problem associated with the geometrical waveguide is the stray light which can severely degrade the display quality. The causes and solutions to this problem are thoroughly studied. A mathematical model of the waveguide is established and a non-sequential ray tracing algorithm is developed, which enable us to carefully examine the stray light of the planar waveguide and explore a global searching method to find an optimum design with the least amount of stray light. A projection optics using freeform surfaces on a wedge shaped prism is also designed. The near-eye display integrating the projection optics and the waveguide has a field of view of 28°, an exit pupil diameter of 9.6mm and an exit pupil distance of 20mm. In our final design, the proportion of the stray light energy over the image output energy of the waveguide is reduced to 2%, the modulation transfer function values across the entire field of the eyepiece are above 0.5 at 30 line pairs/mm (lps/mm). A proof-of-concept prototype of the proposed geometrical waveguide near-eye display is developed and demonstrated.

We present a concept of a wide-angle, lightweight, optical see-through head-mounted display (HMD) using free-form optics tiling. Free-form optics tiling can potentially address several critical problems in existing tiled HMD designs that use rotationally symmetric optics. The optical design of our tiled optical see-through HMD achieves a field of view (FOV) of 56° × 45° and an angular resolution of 3.2 arcmin with two display channels. We demonstrate a proof-of-concept prototype and present some of its manufacturing details. The FOV can be further enlarged by tiling more display channels together at their bottom and side surfaces.

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